Which parts fail
Components named in complaints (struts, shocks, control arms, ball joints, springs).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2005 Toyota Tundra owners, lightly cleaned up (personal details are redacted by NHTSA).
Front left wheel fell off. What component or system failed or malfunctioned, and is it available for inspection upon request? FRONT LEFT WHEEL. YES, AVAILABLE FOR INSPECTION How was your safety or the safety of others put at risk? WHEEL FELL OFF Has the problem been reproduced or confirmed by a dealer or independent service center? YES. TOWED TO SHOP; THEY AGREED THAT FRONT LEFT WHEEL FELL OFF. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? CAPITOL BODY SHOP, RIDGELAND, MS Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? UKNOWN. VEHICLE HAS MADE NOISE OFF AND ON, BUT WHETHER DUE TO THIS I CANNOT SAY. PLEASE NOTE: THIS VEHICLE WAS SUBJECT TO Recall Number 07V013000 Recall Date 01/19/2007 lOWER BALL JOINT. …
The contact owns a 2005 Toyota Tundra. The contact stated that while driving at 35 MPH, the driver's side front ball joint detached causing the front driver's side wheel to bend inward. No warning lights were illuminated. The vehicle was towed back to the residence which caused damage to the fender. The dealer was made aware of the failure and informed the contact that the vehicle was previously repaired under NHTSA Campaign Number: 07V013000 (Suspension) however, the failure occurred. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 290,000.
frame and brake systems are severely rusted. has been undercoated many times but frame is rusting from inside out in the boxed portions and is delaminating from double layered reinforced areas. Toyota had a recall for some of these models but this one was not included for some reason. I have a 1997 model Toyota suv that has no rust compared to this 2005 model. Toyota needs to reopen this recall campaign as there are too many vehicles that have this same issue. This truck only has 119,000 miles. Failed a safety inspection at an independent tire store-frame rust and rear brake backing plates rusted and breaking apart. This truck is from the northern states and is currently in Florida.
I own a 2005 Toyota Tundra 4dr. and in January of this year 2022 a recall was sent out on 'Inadequate Hardness of Ball Joint Housing'. My Tundra is having ball joint problems meaning skeeking on the front wheels, vibrating until over 55 mph., and suspension problems. I called a Toyota dealership to get the truck fixed but they told me that back in 2007 the ball joints were already fixed. I shouldn't be having this problem if the recall just came out. I'm trying to get this problem corrected on my truck without having to pay the $900 bill they want to charge me to fix it. Whst can I do ??
This report addresses the critical structural integrity concerns related to excessive corrosion, and frame material loss affecting the main ladder frame chassis. The degradation of the frame members poses a significant and immediate safety risk, including potential catastrophic structural failure, detachment of critical components, and failure of safety systems (e.g., braking and fuel lines) mounted to the frame. Location: Mid-frame section (beneath the cab) and rear sections (near the leaf spring mounts and rear axle).
Frame corrosion through out the entire frame. Recently the steering rack broke away from the frame cross member. Now every time I turn the wheel there is a popping sounds and the steering feels loose compared to what it did before the sound accord. There is also a hole in the back of the frame behind the back tire. My attached tow package ripped sections of the frame and caused crack to extend towards the front of the frame. The fuel tank straps are also severely corroded.
My 2005 Toyota Tundra 4x4 Toyota's frame is completely rusted out, with large rust holes in the frame. At 88,000 miles & is unsafe to drive. Many other people who have the same make and model are having the same problems. Toyota had a recall on the frame but I missed it as I have had a heart attack and kidney failure. I have reached out to multiple dealerships and Toyota's main customer support in 2022 and even in the last week.. They refuse to do anything.
i recently purchased the 2005 Tundra I was instructed to take the Tundra to Westbury Toyota for inspection and they didnt even took at the truck they claimed according to the VIN is not eligible for any consideration from Toyota North North America The frame has recessive deterioration. We understand the truck doesnt have lifetime warranty but I am disappointed in Toyota's response
It's has come to my attention that this is an on going issue with tundra frames rusting out after being sprayed I inherited this truck from a family friend and the truck is getting to where it's not drivable for frame issues this needs to be addressed by Toyota ASAP!!
The frame has several holes in it. Toyota said they did the corrosion prevension on it and said the repair is out of warranty. The sway bar has broken free of the frame and there are several hole and flaking spots on the frame.
Related recalls
Suspension › Front › Control arm › Lower ball joint
On certain trucks and Mini vans, due to possible improper finishing of the front suspension lower ball joint, some ball joints May experience an incidental deterioration of the internal lubrication.
Remedy: Dealers will replace the front suspension lower ball joints. The recall began on February 28, 2007. Owners May contact Toyota at 1-800-331-4331.
NHTSA investigations
Lower ball joint failure
In a letter dated January 18, 2007, Toyota notified NHTSA of a safety defect in model year (my) 2004 through 2006 Toyota tundra and my 2004 through 2007 Toyota sequoia vehicles produced between September 15, 2003 and November 17, 2006 (NHTSA recall no. 07v-013).
Suspension complaints in other Tundra years
Frequently asked questions
How common are suspension problems on the 2005 Toyota Tundra?
NHTSA has 76 complaints about the suspension of the 2005 Toyota Tundra, 20% of the model year's 377 complaints. The component named most often is front › control arm › lower ball joint (19 mentions).
Is there a recall for 2005 Toyota Tundra suspension problems?
Yes — NHTSA recall 07V-013 (lower ball joint, Jan 19, 2007). Recall repairs are free at authorized dealers.
At what mileage do 2005 Toyota Tundra suspension problems start?
Half of the complaints with a recorded mileage happened before about 118,000 miles, and 11% before 25,000 miles.
Is it dangerous?
Owners linked 3 crashes, 1 fire and 0 injuries to suspension problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.