AC & Heater complaints by model year
Which parts fail
Components named in complaints (air conditioning, heater, defroster, HVAC controls).
Mileage when the problem started
What owners report
Problems with vehicle's battery, master cylinder, tensioner, air conditioner and serpentine belt. The main problem was the air conditioner. All the expenses were very frustrating, especially with low mileage. In addition, consumer felt the extended warranty for 2001, 2002, and 2003 voyagers with air conditioner problems, should've been extended to 2000 voyagers.
A noise was heard within the engine compartment. The noise was caused by the air conditioner compressor clutch and coil burning out. Air conditioner compressor assembly was replaced, but the problem recurred.
Dt*: the contact stated while driving 30mph, the airbag warning light illuminated without any prior warning. Afterwards, the dash panel clock, radio, and heating defroster stopped working. The contact parked the vehicle and attempted to turn the engine off. The key would not release from the ignition and the engine continued running. After multiple attempts, the contact removed the battery cables from the battery and reattached them. The engine stopped running, but the clock and radio illuminated indicating normal function. Although the key remained in the ignition, the vehicle was not seen by a dealer.
98 Voyager expresso 3.3 engine. Doors lock at random, when put in gear, when put in park, while keys in car, with car running, the 15mph is totally irrelevent in this van. It also over heats even in winter, and all the lights blink on the instrument cluster as well as the housing for ac, defrost, rear wiper, etc. Have had to local dealer who claims there are no recalls at all on this van. I have just printed off 3 pages of safety issues, and the ones I have listed are very important. This has been going on in excess of 4 years, and it isnt getting any better.
00 v 268 000/fuel injection leakage:manufacturer informed that parts for recall will not be available until March or April. Also, exhaust fumes come into vehicle when using heater. Feel free to provide any further detailon this matter.
While driving on rural road police officer made an illegal u turn right in front without signaling or activating emergency lights, causing the consumer to strike the front left corner of the panel on vehicle. Upon impact, neither airbag deployed and seat belt didn't retract. Took vehicle to the dealer. They found a short in the heater control module, which caused computer failure in the body control module, disabling the air bags.
The air conditioner did not work. The dealer examined the vehicle and found that the air conditioner evaporator was defective. At 44000 miles another evaporator was replaced. Currently, another evaporator was needed for this same vehicle. Chrysler Plymouth Ford replaced the A/C at 22K miles, autoway Dodge replaced the A/C at 48K miles, and again at 75K miles.
Tl contact owns a 1996 Chrysler Voyager. After purchasing the vehicle, the defogger failed to operate normally. The driver had to stop the vehicle in order to clean the windows. There have been several failures with the vehicle since it was purchased. The engine was rebuilt and the serpentine belt was replaced on five occasions. The steering was replaced incorrectly by a dealer and was authorized by the manufacturer to be replaced. The brakes and the heating system were replaced under the extended warranty; however, the brakes were replaced four times. The contact was charged $100 per visit. Invoices are available if needed. A complaint was also filed with the state attorney general. The contact is disabled and aware of the safety risk involved in the numerous vehicle failures. On March 27, 2008, the dealer replaced the manifold and cylinder. …
Frequently asked questions
Which Plymouth Voyager years have ac & heater problems?
By NHTSA complaints, the 1996 (30), 1997 (11), 1995 (9), 2000 (7) and 1999 (5) model years. AC & Heater complaints make up 4% of all complaints for the 1996.
Is there a recall for Plymouth Voyager ac & heater problems?
No. NHTSA lists no a/c & heater recall for any Plymouth Voyager model year. A widespread problem may still be covered by an extended warranty or a manufacturer service bulletin, so ask a dealer.
At what mileage do Plymouth Voyager ac & heater problems start?
Across all years, half of the complaints with a recorded mileage happened before about 52,000 miles; 40% happened before 50,000 miles.
What part fails most often?
Owners most often name the appliance › air conditioner (57 mentions), followed by the defroster/defogger/hvac system (4).
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.