Mercury Milan Body Problems

Owners have filed 68 complaints about body & structure problems with the Mercury Milan — 3% of all Milan complaints. The worst model years are 2006 (23), 2007 (17) and 2008 (11). Problems typically start around 68,000 miles. No body recall has been issued for the Milan.

68complaints
2006worst year
68ktypical miles
0related recalls
8crashes
1fires

Body complaints by model year

2006200720082009201020112317116101
Body complaints per model year, Mercury Milan.
YearComplaintsShare of year's complaintsTypical mileage
201111%65,000 miles
2010101%55,000 miles
200963%46,000 miles
2008112%85,000 miles
2007174%82,000 miles
20062311%62,000 miles

Which parts fail

  • Body
    43
  • Body › Door
    20
  • Frame and members
    1

Components named in complaints (doors, hood, frame, rust, paint and trim).

Mileage when the problem started

  • Under 25k
    713%
  • 25k–50k
    1629%
  • 50k–75k
    1120%
  • 75k–100k
    916%
  • 100k–150k
    1120%
  • 150k+
    24%

What owners report

When braking to slow down or get to a stop the brake pedal pressed down but the car didn't seem to stop as quick as it should have. A while later, when having to brake quickly, the car hit another vehicle infront of it. The accident took place on a city road. No police report was filed because the other car's bumper had minor damage unlike my car which the front & hood of has substantial damage.the repair estimate for me was about 4K dollars which is higher than I can afford.

2010 Milan · Body · 56,000 miles · Aug 2020 · crash

I had just dropped my wife off at the door of the high school and went to park the car. As I was pulling into the parking space, I put my foot on the brake. Instead of slowing down to park, the car accelerated as if I had my foot to the floor on the accelerator. It happened so fast. I hit a concrete post. The car was still accelerating after I hit the post until I took my foot off of the brake. I then put my foot back on the brake and shifted the car into reverse. It worked like it should have. Nobody was hurt. The car had almost $3000 worth of damage. This isn't the first time this has happened to us. This is the first time the car was damaged. The other times the car accelerated like this, we thought we were doing something wrong. So we didn't turn it in. We have been driving for at least 25 years and never have had this happen to us before. …

2010 Milan · Body · 13,000 miles · Mar 2013 · crash

May 16,2020 I notice my breaks stop working.. May 18,2020 I was backing out of a parking space when I notice my breaks weren't working and had got into a car accident which messed my rear bumper and trunk up. I didn't realize my breaks were having issues until May 22,2020 when the car said 'brake fluid levels low' May 23rd,2020 I decided to purchase brake fluid which it still didn't attempt to hold anything. Car started out super loud like my brakes and rotors were going bad, once the brake fluid was in place it stopped the noise but didn't stop the car from saying level is low nor helped the brakes.

2009 Milan · Body · 201,000 miles · May 2020 · crash

Interior door handle will not open vehicle on driver's side door making it impossible to exit vehicle without crawling over console and exiting from passenger seat or opening window to access exterior door handle. This is a safety issue. As the same thing happened to my husband's Ford fusion 2010 hybrid (which cost over $200 to repair at the dealership), I believe there is an issue with the manufacture/design/integrity of parts in these vehicles. In addition, there are numerous complaints on the internet Ford/Mercury forums citing the same problem.

2009 Milan · Body › Door · 34,000 miles · Jan 2014

The vehicle fix the back parts of body the police do not find an accident report of January 2014 in manati puerto rico in January 2014 a Mercury Milan was a colision with a Dodge Ram in manati puerto rico.the black Mercury was a motor problem and back body parts need fix.I wait for a Ford motor repot that evidence the problem colision and do not fix because do not find the police report. Car insurance company need a police report for send to my person a money to fix.the accident do not report.please send a information and some letter for find a police report. My e-mail.monster jan events do not responsable when have accidents in a way.I need a police report to January 2014 in manati,puerto rico

2008 Milan · Body · 0 miles · Jan 2014 · crash · fire

Takata recall recieved recall notice on July 2016 as of this date still no parts. Recieved letter November 2017 no passanger to ride in front passenger seat. My vehical was in a car accident in December 2017 and the on the drivers front fender, the airbags did not deploy. Was not sure if they were supposed to.the car slamed into another cars back bumper on the other cars left side. It slid due to road conditions of weather. It was at 3 pm on a road with 35 MPH speed limit.the other car was turning without a turn signal.we had the car repaired through our insurance at state farm. $4000 damage.

2008 Milan · Body · 91,000 miles · Dec 2017 · crash

I was driving forward at about 15 MPH on a snow covered road (residential city street). I came upon an uncontrolled intersection when I noticed a car coming from my right side, I then attempted to slow down and stop. While trying to slow down my brake pedal lost all pressure and went to the floor, causing an inability to slow down properly. Resulting in my car hitting the rear driver side of the other car in the middle of the intersection. My brake pedal has lost pressure 3 times previously all in the same winter conditions (snow and icy road) and while trying to slow down. I took my car to 2 different mechanics, with no issues found with the brake system. 1 of the previous times I had to use my emergency brake for the car to stop completely the other 2 times took an extended amount of time for the car to stop. …

2007 Milan · Body · 120,000 miles · Jan 2017 · crash

Arrived at destination parking lot and driver door handle seemed to snap and unable to open the driver door. Crawled over the center consul to exit the passenger side. Locked car and when I returned I entered the passenger side and crawled over the consul to the driver seat. Once I got home I repeated the same exit process and went around to open the driver door and once opened it did not close. Had to bungie cord the door shut in the garage to turn off the courtesy lights and silence door ajar alarm. Next morning immediately took it to dealer. Drove carefully holding the door closed while I drove. Door ajar alarm and light kept appearing. Repair cost $167.96. 10 days later the driver door failed again when I arrived home from work. …

2007 Milan · Body · 73,000 miles · Feb 2016

Frequently asked questions

Which Mercury Milan years have body problems?

By NHTSA complaints, the 2006 (23), 2007 (17), 2008 (11), 2010 (10) and 2009 (6) model years. Body complaints make up 11% of all complaints for the 2006.

Is there a recall for Mercury Milan body problems?

No. NHTSA lists no body & structure recall for any Mercury Milan model year. A widespread problem may still be covered by an extended warranty or a manufacturer service bulletin, so ask a dealer.

At what mileage do Mercury Milan body problems start?

Across all years, half of the complaints with a recorded mileage happened before about 68,000 miles; 41% happened before 50,000 miles.

What part fails most often?

Owners most often name the body (43 mentions), followed by the body › door (20).

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.