Chevrolet Aveo Fuel System Problems

Owners have filed 64 complaints about fuel & propulsion system problems with the Chevrolet Aveo — 5% of all Aveo complaints. The worst model years are 2009 (19), 2004 (11) and 2007 (8). Problems typically start around 44,000 miles. One related recall has been issued.

64complaints
2009worst year
44ktypical miles
1related recalls
4crashes
6fires

Fuel System complaints by model year

200420052006200720082009201020111154841976
Fuel System complaints per model year, Chevrolet Aveo.
YearComplaintsShare of year's complaintsTypical mileage
201168%55,000 miles
2010711%49,000 miles
20091911%28,000 miles
200842%22,000 miles
200784%106,000 miles
200642%28,000 miles
200552%34,000 miles
2004115%35,000 miles

Which parts fail

  • Delivery › Hoses, lines/piping, and fittings
    3
  • Storage › Tank assembly › Filler pipe and cap
    1
  • Delivery › Fuel pump
    1
  • Storage
    1
  • Fuel injection system › Injectors
    1

Components named in complaints (fuel pump, injectors, fuel tank, hybrid and EV propulsion).

Mileage when the problem started

  • Under 25k
    1733%
  • 25k–50k
    1733%
  • 50k–75k
    815%
  • 75k–100k
    48%
  • 100k–150k
    48%
  • 150k+
    24%

What owners report

I bought by Chevy Aveo in 2013 with roughly 27,000 miles on it. I loved that car and it worked well for me until recently at 45,000 miles. While driving, 15-20 minutes into the drive, the car would lose power and fail to accelerate. I would put the pedal all the way to the ground and the spedometer would barely creep up. The first two times it did this it "snapped out" of it and drove the rest of the way with no problems. This last time I had some leaking radiator fluid which the dealer wrote off as a "loose radiator cap". When the cap was screwed back on it still stalled for my father, and it wasn't from overheating. The dealer says they can't find anything wrong with my car. I currently have it at another mechanic for a second opinion. I am extremely disappointed with Chevrolet. Will sell this car asap and never buy from Chevy again!

2011 Aveo · 45,000 miles · Jun 2015

I bought a Chevy Aveo back in feb 2014. Was on way home sometime in August and getting on to highway from ramp would not accelerate and running hot according to temp gauge. I got it towed to shop and called the next day to find they could not find nothing wrong!! So I picked up the car and about three weeks later on way home this time only on back roads doing 35, the car does same thing. What is it gonna take for Chevy to fix this issue that I have seen numerous complaints about. I am not able to just go but another car!!!! Wake up Chevrolet!!!!!!!!!!!!!

2011 Aveo · 55,000 miles · Aug 2014

I was driving and the car slowed down in traffic. It then started to buck then die out! When I started it up again, it started and drove for a short period and died out again in traffic! I have had two or three o2 sensors replaced, even in the first year of ownership,, new off the lot. This vehicle has had the signal switch replaced, the clock went out two years ago, and now it loses power in traffic. This is proving go be a very dangerous vehicle and I hope no one has to die before something is done to remedy the situation!

2010 Aveo · 27,000 miles · Apr 2015

My daughter was driving on the highway and streets the car will loose speed while your driving and stall as if it's not getting fuel. She was on the expressway and lucky she was in the right lane and was able to coast to the shoulder before the car died out. I had this problem check several times and replaced the fuel pump and fuel sensor and still am having the problem. I have an appointment with the dealer for a diagnostic test on 10-1-2015

2010 Aveo · 63,000 miles · Sep 2015

The vehicle caught fire while travelling at approximately 40 MPH on the highway, us route 93 at exit 33, south in massachusetts, and burnt and the gas tank exploded. There was no accident preceding the fire. The vehicle is a total loss.

2009 Aveo · 49,000 miles · Apr 2018 · fire

Last year I bought this car in February and March is when the problems started, on i85 coming from durham the car wouldn't let me go no more than 20mph. I have been told the throttle body has been gone bad replaced it several time and I'm still having numerous problems with it and the break line rupturing while coming from raleighi keep good maintenance on my car to not understand why this is happening and yesterday the check engine light comes on again please put this car on recall. This car has stressed me to the max and I can't go places I want anymore!

2009 Aveo · 99,000 miles · May 2019

I purchased this vehicle brand new. The first winter I had it, the throttle body seized leaving the throttle open and the engine racing - the car has a manual transmission, therefore I was able to depress the clutch and pull it over. The local Chevrolet dealer in circleville, oh performed a technical service bulletin on the car, rerouting the EGR system & removing some parts around the throttle body. On subsequent events, the car experienced severe loss of power and surges. The throttle body was replaced. The problem occurred again with the same trouble code being set. The car is now on its third throttle body (tps sensor cannot be replaced separately) this model year has a throttle-by-wire engine control system. My car still suffers from an intermittent engine trouble codes related to the throttle body and surging problems. …

2008 Aveo · 5,000 miles · Feb 2009

Since, I obtained the vehicle from phone# [phone] go=motors christopher in hemet, ca. It has had problems. 1) no ac, 2)problems with starter & starting vehicle, took it back and 3) forth to dealer4x problem never resolved took it to another dealer friend 4)who repaired and charged me $1500.00, 5) as of 3/31/16 there has been a loud rattling in the engine, I had the oil charged and the mechanic @ walmart said it 6) sounds like a timing-belt or water/fluid pump rattling, and be careful it doesn't blow. So, the vehicle is setting in our driveway. Your move on resolution. Please inform, next move, I do not want to keep making payments for a lemon of a vehicle? I enjoy driving such an economical vehicle, but!!! 7) I have a loan with premier auto credit, artura caldas [phone].

2008 Aveo · Sep 2015

Related recalls (1)

Fuel system, gasoline

NHTSA recall 06V-398 · Oct 17, 2006 · 17,676 vehicles

On certain passenger vehicles equipped with a 1.6l engine, during a ncap severe frontal crash test, the fuel line in the engine compartment developed a fracture. In addition, the crash damage caused four short circuits in the fuse block, the combination of which allowed the fuel pump to continue running and fuel leaked onto the…

Remedy: Dealers will replace the fuse block and install a new section of fuel line that has been redesigned free of charge. The recall began on November 16, 2006. Owners May contact Chevrolet at 1-800-630-2438.

Frequently asked questions

Which Chevrolet Aveo years have fuel system problems?

By NHTSA complaints, the 2009 (19), 2004 (11), 2007 (8), 2010 (7) and 2011 (6) model years. Fuel System complaints make up 11% of all complaints for the 2009.

Is there a recall for Chevrolet Aveo fuel system problems?

Yes — 1 recall, including 06V-398 (fuel system, gasoline, Oct 17, 2006). Recall repairs are free at authorized dealers; check a specific car with the VIN recall check.

At what mileage do Chevrolet Aveo fuel system problems start?

Across all years, half of the complaints with a recorded mileage happened before about 44,000 miles; 65% happened before 50,000 miles.

What part fails most often?

Owners most often name the delivery › hoses, lines/piping, and fittings (3 mentions), followed by the storage › tank assembly › filler pipe and cap (1).

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.