Which parts fail
Components named in complaints (engine, cooling system, oil leaks, timing chain, exhaust).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2012 Toyota Tundra owners, lightly cleaned up (personal details are redacted by NHTSA).
The contact owns a 2012 Toyota Tundra. The contact stated that while plowing his driveway, there was an abnormal burning odor detected. The vehicle suddenly lost power. There were no warning lights illuminated. The vehicle was towed to the local dealer where it was diagnosed and determined that oil was needed. The mechanic became aware that oil was dripping through a small crack on the cam shaft on the right cylinder bank onto the exhaust manifold. The contact was informed that the engine wiring harness was burned. The mechanic recommended that the engine and transfer case be replaced. The vehicle was not repaired. The manufacturer was contacted, and the contact was informed after an investigation, that there was no evidence of a defect. The claim was denied. There was no additional assistance provided. The approximate failure mileage 175,000.
The contact owns a 2012 Toyota Tundra. The contact stated while starting the vehicle, the check engine warning light was illuminated. The contact stated that the light stayed illuminated while driving. The contact had taken the vehicle to an independent certified mechanic where it was diagnosed and determined that the secondary air injectors needed to be replaced. The mechanic informed the contact that the manufacturer had offered an Extended Warranty Program to cover the failure under "Warranty Enhancement Program ZG6" for "Air Injection Pumps and Air Switching Valves" and that the warranty had expired several months prior. The vehicle had not been repaired. The manufacturer had been informed of the failure. The failure mileage was approximately 98,000.
The contact owns a 2012 Toyota Tundra. The contact stated while driving 25 mph, he heard an abnormal sound, and the check engine warning light illuminated. The contact drove to his residence. The contact took the vehicle to the local dealer, where it was diagnosed with needing the secondary air injection system to be replaced. The vehicle was not repaired. The manufacturer had been informed of the failure. The failure mileage was 95,899.
Secondary air injection system failed May 2019. ALL dash warning lights came on. Researched on-line and found truck would not have accelerated past "limp mode" (25-30 mph). Had to have vehicle towed to local Toyota dealer as I was over 40 miles from home (all highway). Toyota dealer diagnosed secondary air injection system failure. Cost to repair OVER $3000. Toyota has acknowledged this is a KNOWN design problem on the Tundra "big" V8s but refuses to recognize this is a design problem on the 2012 4.6L V8 models. Local dealer stated "we have lots of these lying around the shop so no problem getting the part." Indicating this is a common problem/repair. Spoke directly with Toyota Corporate office who refused to acknowledge design fault or reimburse for repair. This is a HUGE safety issue caused by a known Toyota design problem that needs to be investigated by NHTSA. …
Check engine light which when checked revealed Air pump and air control valve failures. This is a known problem with 2006-2011 Tundras that Toyota issued an extended warranty for 10 years or 150,000 to replace these parts. There was additional extended warranty for 2012 with 5.7 Liter engine but not the 4.6 liter engine. Safety issue is when total failure occurs vehicle goes into limp mode with max speed of 25MPH which would be bad at highway speeds. Code was run by repair facility and copy is enclosed. Email was sent to Toyota corporate and upon phone call follow up, Toyota refused to do anything towards the defect.
Secondary air injection system failed June 2018. Vehicle went into limp mode on highway, a dangerous situation as you go from 70 to 30 MPH rather suddenly. Alamo Toyota dealership in San Antonio stated code PO418 and needs to have air pumps and valves replaced. Cost estimate of $3362.57. Toyota has acknowledged this is a design problem on certain Toyota Tundras but fails to recognize this is an issue on the 2012 4.6L V8 models. Toyota needs to take responsibility that this is still an issue with the 2012 4.6L V8 models.
Secondary air injection pump has high rate of failure, recalls in older models. Has caused truck to go into limp mode. Could cause serious accident/fatality if vehicle suddenly goes into limp mode on highway. This has happened on multiple occasions in forums I've read. Known problem by Toyota that isn't being addressed.
2012 Toyota Tundra Cam Carrier seal/cam tower leak on Passenger side. THE CONSUMER STATED ONCE THE OIL PRESSURE BECOMES HIGHER THAN THE BOND HOLDING THE SEAL ELEMENT, IT BEGINS TO LEAK. THE MANUFACTURER WAS NOTIFIED, BUT DID NOT OFFER ANY ASSISTANCE.
The engine leaks oil in front of the faulty designed cam tower seal and leaks on the manifold. This caused smoke to come from the oil burning off.
I see several other complaints here with my exact problem. The secondary air injection system relay and secondary air injection system switching valve. OBD ii codes p0418 and p2442. My experience is the same as other complaints in that my truck is now permanently in limp mode and cannot be driven due to these known defective parts. On pre-2012 model tundras Toyota has extended the repair warranty to 10 years/150,000 miles as this is a widespread problem. For some reason they will not include later year model trucks like my 2012 4.6 liter. This is a safety issue as the truck slowed severely in traffic and will not accelerate or go up any hill. Cars behind me in traffic had to swerve around me. I was stuck dead at the bottom of a hill as these chronically failing parts shut down the vehicle's power. …
Engine complaints in other Tundra years
Frequently asked questions
How common are engine problems on the 2012 Toyota Tundra?
NHTSA has 60 complaints about the engine & cooling of the 2012 Toyota Tundra, 38% of the model year's 156 complaints. The component named most often is exhaust system (1 mentions).
Is there a recall for 2012 Toyota Tundra engine problems?
No. NHTSA lists no engine & cooling recall for the 2012 Toyota Tundra, though it has 3 recalls for other components. If the problem is widespread, a repair may still be covered by an extended warranty or a manufacturer service bulletin — ask a dealer.
At what mileage do 2012 Toyota Tundra engine problems start?
Half of the complaints with a recorded mileage happened before about 81,000 miles, and 17% before 25,000 miles.
Is it dangerous?
Owners linked 1 crash, 1 fire and 0 injuries to engine & cooling problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.