Which parts fail
Components named in complaints (doors, hood, frame, rust, paint and trim).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2005 Toyota Tacoma owners, lightly cleaned up (personal details are redacted by NHTSA).
The contact owns a 2005 Toyota Tacoma. The contact stated that while his vehicle was parked, he noticed that the subframe was extremely rusted. The contact noticed a 10-inch crack on the inside driver's side rear of the vehicle. The vehicle was taken to the dealer dealer and the contact was informed that the subframe needed to be repaired. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was approximately 170,000. Consumer stated rust is the worst near the catalytic converters. It is also bad just in front of the rear tires. It's a manufacturer flaw where they designed the double wall to where water could get in but not get out and the frame rots from the inside out. This truck was garage kept.
The contact owns a 2005 Toyota Tacoma. After a visual inspection of the exterior of the vehicle, the contact observed extreme corrosion on the sub frame. There was no warning light illuminated. The vehicle was taken to the dealer, who confirmed the corrosion of the sub frame and deemed the vehicle unsafe for driving. The vehicle was not repaired. The manufacturer was notified of the failure but provided no assistance. The failure mileage was 130,000.
The contact owns a 2005 Toyota Tacoma. The contact stated that while performing an oil change, he noticed excessive corrosion on the subframe of the vehicle. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure; however, the manufacturer informed the contact that the vehicle was out of warranty. The failure mileage was approximately 250,000.
The contact owns a 2005 Toyota Tacoma. The contact stated while inspecting the vehicle, he noticed punctures and corrosion on the main subframe. The vehicle was not diagnosed or repaired. A dealer was not contacted. The manufacturer had been informed of the failure. The contact stated that an unknown recall repair was performed to the subframe in August 2014. The failure mileage was approximately 255,000.
The contact owns a 2005 Toyota Tacoma. The contact stated while changing the oil and inspecting the vehicle, there was rust on the driver's side frame. The dealer had not been contacted. The vehicle had not been repaired. The manufacturer was made aware of the failure and confirmed that a repair was no longer covered under warranty. The approximate failure mileage was 169,000.
My 2005 Toyota Tacoma had a recall due to potential frame rusting. I brought my Truck to my local Toyota Dealership for the frame inspection as stated in the recall notice I received. The frame did not need to be replaced and at a later date the frame was sealed per Toyota's remedy. In March of 2022 I had an issue with my truck that required the gas tank to be removed. As it turned out there was major rust to the frame that was located behind the gas tank that was never sealed during the original remedy to the frame rusting issue. I contacted Toyota about the issue and was told that the extended warranty for the Issue had expired. I was told to contact the local dealership. In conversation with the dealership I was told there was nothing they can do. …
I discovered frame perforation rust, for which Toyota sent letters offering to repair or compensate. I have moved to Florida and the letters didn't forward. So I notified Toyota and they said they would not do anything to help. There was a prior class-action lawsuit about this, which prompted Toyota's action. I have sent Toyota mechanic statements and photos of the rust along with m y nice letter requesting help. They offered that I could get my vehicle inspected at a Toyota dealer, at my expense, which would auto-enter it into their warranty database, repair order # [redacted] which I did this week. I am writing them back again, appealing for their help. In the interim, I am making this report. I will also be notifying the Florida Attorney General's Consumer Protection Division.
hello good afternoon my name is [redacted] I have a Toyota Tacoma 2005 could you help me with some information it has a chassis with holes and rotten. Toyota was changing all chassis that had this defect in 2018 to 2020 at no cost, the first owner didn't know about it and I wasn't even warned. I would like to know if I am entitled to a free chassis exchange?
Hi, I have a 2005 Toyota Tacoma, the chassis is rusty and has holes in it. I went to complain at Toyota, they said the car didn't have a Recall but neither the first owner nor I had news that I would have to change the car's frame. I would like help to resolve this. all parts under the car are very rusty
Frame failure due to rust. Suspension is detached with springs hitting frame. NOTE: fuel tank partially detached previously due to rusted brackets 3-4 years ago and all components were replaced. Filed NHTSA report at that time however had technical issues completing... Still have photos.
Body complaints in other Tacoma years
Frequently asked questions
How common are body problems on the 2005 Toyota Tacoma?
NHTSA has 260 complaints about the body & structure of the 2005 Toyota Tacoma, 37% of the model year's 707 complaints. The component named most often is body (136 mentions).
Is there a recall for 2005 Toyota Tacoma body problems?
No. NHTSA lists no body & structure recall for the 2005 Toyota Tacoma, though it has 10 recalls for other components. If the problem is widespread, a repair may still be covered by an extended warranty or a manufacturer service bulletin — ask a dealer.
At what mileage do 2005 Toyota Tacoma body problems start?
Half of the complaints with a recorded mileage happened before about 109,000 miles, and 11% before 25,000 miles.
Is it dangerous?
Owners linked 4 crashes, 2 fires and 2 injuries to body & structure problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.