Which parts fail
Components named in complaints (doors, hood, frame, rust, paint and trim).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2016 Tesla Model S owners, lightly cleaned up (personal details are redacted by NHTSA).
So essentially I stopped for a charge about 30 minutes before, I charged it, then hopped back on the turnpike as I was heading to Outer Banks NC, while I was on the turn pike where I believe at the time I started to go around a curve not a sharp one but a curve right after coming off this bridge. Every 1 minute and 30 seconds you have to put your hands on the wheel and give it a jerk to keep it enable so it had to have popped up within the 1 minute and 30 seconds. As I was changing the album of the artists I was listening too I heard the BEEP BEEP BEEP which means you are approaching something and are about to hit it, As I looked up all I saw was blinking lights and really smacked the rear end of this traffic control truck, anywhere from 65-75 miles per hour with no time to react. If I remember correctly I had my car on 7 lengths away (maximum amount you can have away). …
The contact owns a 2017 Tesla Model S. The contact stated that while driving at an unknown speed, he heard an abnormally loud sound come from the driver's side wheel. The contact pulled over and inspected the wheel but did not see an issue. The contact stated that he continued driving and while driving approximately 35 MPH, the driver's side wheel detached and went into the wheel well. The vehicle then began to steer slowly to the left independently and the contact was able to get the vehicle into a parking lot. The contact stated there was no warning light illuminated. The contact stated that the vehicle was towed to his place of employment. The local Tesla dealer was contacted however, the cause of the failure not yet determined. The dealer informed the contact that the driver's side control arm needed to be replaced but the part was not available. …
Door/Door Handle. Puts my children at risk, as when I place car in park, door opens on it's own. With or Without someone sitting there. Drivers side rear door. Not the first time this has happened. Tesla blames their self-extending door handles. This will happen if I am outside the vehicle and unlock it. Door opens, it also happens if we are driving, and I put the vehicle in PARK. When the door handles extend, the door opens. My son has unbuckled himself preparing to exit the vehicle, not expecting the door to open on it's own. When it did, if a passing car drove by, the door may even have been ripped off and/or my child injured. Thankfully, THIS TIME, he only got a few scrapes when he hit the concrete. The whole mess of the self-extending door handles has been a nightmare since the beginning. …
The safety latch on the front hood has failed 3 times. The first two times were not reported to Tesla, because I assumed that it must have been my fault and there was little actual damage to my car. Fortunately, both occurances were at low speeds in a parking lot. The result was that my hood didn't align properly. There was no other damage to the hood. I read about a Tesla recall for this very issue, so when I had my last service with Tesla (May 1) to replace the drive train (under warranty), I asked them to fix the safety issue on my hood. They refused to cover it saying that 1.) I was out of warranty. 2.) they could find no record in their system of the occurrences because the timing of the incidents was further back than what their system can recover and 3.) they couldn't fix the latch without fixing the hood hinge mechanism I have since had a 3rd incident with my hood flying up. …
The doors on my Tesla are electronic from the inside and outside. Sometimes the car will not let me out or in, especially in the rear drivers side door where the kids are. It will not open the door and presents a huge safety issue. My sons was trapped in the door previously and we couldn't get the door to open - it took about 5 cycles of locking and unlocking the car for the doors electronic door handle to finally allow the door to be opened Recently there was a lawsuit for a similar issue in which a man became trapped inside a Tesla and died of smoke inhalation because the doors would not open and first responders couldn't get in the car either. I contacted Tesla, who was able to diagnose my car and create a repair estimate for the malfunctioning door handles without even looking at the car because the problem is so widespread and well known. …
The retracting door handle on my Tesla Model S failed, creating a dangerous situation where I could not enter the vehicle when needed. This defect poses a serious safety risk because if this failure occurred during a medical emergency, a crash, or a fire, neither I nor first responders would be able to access the vehicle quickly. In real world scenarios - such as needing to reach a child in the back seat, assisting an injured passenger, or evacuating the vehicle in traffic - a non functional door handle can cause delays that lead to injury. The failure also increases risk in cold weather regions, where being locked out of the vehicle can expose occupants to freezing temperatures. This is not a cosmetic issue; it is a critical safety hazard.
The doors are not opening/closing properly. I have had intermittent issues that are now more constant. When the doors unlock they do not unlatch when I pull the exterior handle. Yesterday on 9/13/26 my front drivers side door was not closing. Each time I closed it the latch released and it would pop back open slightly on its own. I had to hold it closed and eventually it stayed shut while making strange electrical sounds. Now it only opens with the interior handle, not the exterior.
In April, 2023 we received a recall notice directly from Tesla about a safety recall involving the front trunk hood opening while driving. The letter stated we would be contacted later about the fix. But we have never heard anything since from Tesla yet the recall does not show up on your website for our car. Can you explain what happened to the supposedly required repair?
Front trunk latch would not engage to latch frunk, and when frunk opened, would not engage to lock frunk. Error message kept repeating that frunk was opened, but it would not latch. When asked about the existing recall, was told that it does not apply to my vehicle, despite the problem being exactly as described in the recall.
Bubbles first appeared in the dashboard / instrument control panel display on the driver side on 3/25. The bubbles have been moving around over time and at some points while I've been driving (unable to take a photo), have travelled to the speedometer blocking my visibility of current speed.
Body complaints in other Model S years
Frequently asked questions
How common are body problems on the 2016 Tesla Model S?
NHTSA has 30 complaints about the body & structure of the 2016 Tesla Model S, 5% of the model year's 648 complaints. The component named most often is body (28 mentions).
Is there a recall for 2016 Tesla Model S body problems?
No. NHTSA lists no body & structure recall for the 2016 Tesla Model S, though it has 10 recalls for other components. If the problem is widespread, a repair may still be covered by an extended warranty or a manufacturer service bulletin — ask a dealer.
At what mileage do 2016 Tesla Model S body problems start?
Half of the complaints with a recorded mileage happened before about 26,000 miles, and 31% before 25,000 miles.
Is it dangerous?
Owners linked 6 crashes, 0 fires and 2 injuries to body & structure problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.