Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2016 Tesla Model S owners, lightly cleaned up (personal details are redacted by NHTSA).
The contact owns a 2016 Tesla Model S. The contact stated that approximately six days after purchasing the vehicle, while driving approximately 45 MPH, the vehicle drove over a bump in the road, and a grinding sound was heard coming from the vehicle. The contact stated that after driving over a bump in the road, the vehicle felt different while driving. The vehicle was taken to an independent mechanic, who reportedly observed significant corrosion and rust affecting the suspension system and advised the contact that all suspension components needed to be replaced. The independent mechanic advised the contact not to drive the vehicle due to safety concerns and indicated there might be structural damage to the vehicle. The contact stated that after the suggestion, the contact continued operating the vehicle. …
The contact owns a 2017 Tesla Model S. The contact stated that while driving at an unknown speed, he heard an abnormally loud sound come from the driver's side wheel. The contact pulled over and inspected the wheel but did not see an issue. The contact stated that he continued driving and while driving approximately 35 MPH, the driver's side wheel detached and went into the wheel well. The vehicle then began to steer slowly to the left independently and the contact was able to get the vehicle into a parking lot. The contact stated there was no warning light illuminated. The contact stated that the vehicle was towed to his place of employment. The local Tesla dealer was contacted however, the cause of the failure not yet determined. The dealer informed the contact that the driver's side control arm needed to be replaced but the part was not available. …
The contact owns a 2016 Tesla Model S. The contact stated that while driving approximately 10 MPH and making a right turn there was an abnormal sound coming from the front passenger's side of the vehicle. The contact stated then started to smell a burning rubber odor. The contact was able to stop the vehicle. The contact stated that there was no warning light illuminated. The contact became aware that the front passenger's side wheel had seized in a right turn position and was rubbing against the wheel well. The contact had the vehicle towed to the residence. The contact had not taken the vehicle to a local dealer or independent mechanic to be diagnosed or repaired. The manufacturer was not informed of the failure. The contact researched online and related the failure to NHTSA Action Number: PE20020 (Suspension). The failure mileage was 60,348.
The contact owns a 2016 Tesla Model S. The contact stated while driving approximately 10 MPH, he heard a popping sound coming from the vehicle. The contact exited the vehicle and inspected the vehicle but found no failure. There was no warning light illuminated. The contact continued driving however, at 5 MPH he heard another popping sound. The contact called a local towing company to have the vehicle towed to the dealer. While attempting to place the vehicle on the flatbed, the contact was informed that a large metallic part had fractured and detached from the vehicle. The dealer's diagnostic result was that the driver's side front lower fore link collar had broken off the vehicle. The vehicle was repaired out of pocket. The mechanic was not made aware of the failure. The approximate failure mileage was 57,000.
The contact owns a 2016 Tesla Model S. The contact stated while driving approximately 15 MPH, the brake pedal was depressed to avoid hitting an animal and the suspension detached from the vehicle as wheel well the front driver's side wheel was loosened and the wheel rail liner was fractured. The contact stated that no warning light was illuminated. The contact stated that he was able to drive the vehicle back to the residence. The local Tesla Service Center was contacted; however, the cause of the failure was not yet determined. The dealer informed the contact that the suspension needed to be replaced but the part was not available. The vehicle was not repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 44,000.
The contact owns a 2016 Tesla Model S. The contact stated while driving at various speeds, there was an abnormal popping sound coming from the front passenger's side tire. The contact stated that the failure caused damage to the passenger's side front fender. The contact took the vehicle to a Tesla service center where the mechanic discovered a defective front fore link. Due to the failure, the driver's and passenger's side fore links were replaced at the service center's recommendation. The manufacturer was not notified of the failure. The vehicle was repaired. The failure mileage was approximately 71,000.
The contact owns a 2016 Tesla Model S. The contact stated that while driving approximately 30 - 35 MPH, a loud bang noise was heard, then the front passenger's side tire kicked back and damaged the wheel. Upon inspection, the contact saw that the front passenger's side control arm was fractured. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 140,000.
May 1, 2021 Heard some noise from front of car and then went away. Loud noise coming from the right front side of car when we back up from parking spot. Car literally cannot move an inch but we had to move car out of traffic. No warnings from the car. We saw the right front tire literally touching the back liner. Tesla towed car to Tesla service center which is almost 3 hours away from home. Weekend road trip cut short. Service center was closed. Rental car companies nearby closed. Uber voucher not enough to cover fee. Service found RF fore links broken, and RF fender liner damage and replacement of 2 front tires and alignment. Estimate of $1602.90. Back in 2020 September, I heard soft noise coming from left front. Tesla took care of it under warranty. But we asked if they should inspect and replaced the right side. They refused. …
While backing out in my driveway, which has a gentle slope, the front suspension link broke and the front part of the chassis/fender scraped against the driveway surface making scraping sounds of friction and damage underneath the front fender. It is certainly a safety issue and I am glad I was still near home and not on the road, especially highway. I could see a broken metal part on the driveway which I showed the service personnel. The car has barely 45000 miles on it. It is used solely for city driving on mostly flat roads (including Cupertino to Palo Alto office commute). I bought the car in August 2018 from a certified used car dealer with 18000 miles on it. The car was not driven that much during the pandemic closure for about 1.5 years. There was never a service reminder sent by Tesla. …
When I was driving in the parking lot and turned to park at a parking spot I heard a sound from the passenger side front wheel. After I heard the sound the wheel felt stuck and was not moving freely. There were two other passengers in the car along with the driver. This is the second time that this happened. It happened first on Oct 2021 when the car's mileage was 51k and the second time when the mileage was 77k. The Model S was purchased in 2016. Tesla service center fixed it the first time and the repair listed the following 1>Fore Link Assembly LH(1041570-00-B) 2>Washer Nordlock(1033093-00-A) 3>Nut HF M14x1.50 ZnNi NL Insert(1004358-00-C) Tesla charged me $495 for it. The second time this happened the damage was a lot more extensive and Tesla recommended I take the car to a Tesla-approved body shop. …
NHTSA investigations
Fore Link Failure
The Office of Defects Investigation (ODI) opened this Preliminary Evaluation based on forty-three complaints alleging failure of the left or right front suspension fore links in Tesla model year (MY) 2015 through 2017 Model S and MY 2016 through 2017 Model X vehicles.
Suspension complaints in other Model S years
Frequently asked questions
How common are suspension problems on the 2016 Tesla Model S?
NHTSA has 210 complaints about the suspension of the 2016 Tesla Model S, 32% of the model year's 648 complaints.
Is there a recall for 2016 Tesla Model S suspension problems?
No. NHTSA lists no suspension recall for the 2016 Tesla Model S, though it has 10 recalls for other components. If the problem is widespread, a repair may still be covered by an extended warranty or a manufacturer service bulletin — ask a dealer.
At what mileage do 2016 Tesla Model S suspension problems start?
Half of the complaints with a recorded mileage happened before about 10,000 miles, and 62% before 25,000 miles.
Is it dangerous?
Owners linked 35 crashes, 8 fires and 23 injuries and 8 deaths to suspension problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.