Which parts fail
Components named in complaints (doors, hood, frame, rust, paint and trim).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2015 Tesla Model S owners, lightly cleaned up (personal details are redacted by NHTSA).
Door handle that allows for opening the door from the outside fails to present. Motor just turns and turns, and it is impossible to open the door from the outside. This is the SECOND time for this defect on this vehicle - in 2021 the driver-side door failed in the same manner. This is the passenger side door that has failed now. Tesla said in 2021 that this was a known defect with a cheap gear that fails. There is also a class action lawsuit pending in California federal court, Urban v. Tesla, related to this identical defect which involves 2014-2016 Model S vehicles. No warning signs before the failure. …
Recently I had an accident while I was driving my car (Tesla model S) with my wife and daughter in the car. The reason for accident was the front hood popped up in the middle of the county highway due to the secondary latch malfunction leaving us completely blinded as the hood fully blocked our vision. Luckily we were not met with a collision and had no bodily injuries, but the hood of the car got damaged. The repairs are running in thousands of dollars but Tesla is not covering. When we reached out to Tesla they informed there is a recall for the latch malfunction and sent us the recall, unfortunately they were sitting on this recall for 3 years and only sent us when we actually reached out. …
Safety concern related to the tail lights and trunk lid lights on a tesla model s. I have had to replace both right and left turn lights and the trunk brake lights on multiple occasions due to water intrusion into the light housings. Water seepage over time or after heavy rains starts shorting the LEDs, thus causing safety concerns due to non-functioning tail lights. The vehicle has not been in an accident. It was purchased from a tesla "dealership" and they stated that there were no accidents. The car history report also indicates that the car has not been in an accident. There has been one attempted repair which added two drains to the trunk lid but the repair did not remedied the seepage into the light housing. There are reports online relating to water seepage into the light housings so its not just my car.
Like everyone else who owns an early Model S, we have had numerous issues with our door handles. A couple were replaced under warranty, but now the car is out of warranty. The design is OBVIOUSLY defective. Our best friends have the same car and they have had to replace all four of them. Our car just started opening two of the doors randomly. Not just unlocking, its actually opening the doors all the way. This is seriously concerning to me. Tesla wants $700 to fix the doors. It would seem to me that Tesla needs to recall these handles or at least fix them for free as issues arise for people. Its NOT okay to have doors that randomly pop open with children in the back seat. So dumb! Please help!
I parked my 2015 Tesla Model S and found the rear door on the passenger side would not open from the outside even though the door handle was extended. This is a safety concern as we could not open the door to remove our pet dog from the car. It would also not be possible to open the door from the outside to remove a child in a car seat next to the door or an elderly or disabled person sitting next to the door who is unable to open the door from the inside. This could be life threatening in the case of a car crash. It is a major safety defect that should be repaired at no cost by Tesla for the entire lifespan of the car. The problem persists and is reproducible.
There have been 7 incidents with my car where the door handles for both front doors (left and right) handles stopped working. The door handles would not "present" or "extend" and thus making it impossible for entry into the car. The latest incident occured on 1/13/2024 where the front driver side door would just pop open anytime any other door was opened. This is while the car was still in operation and the drive would then have to manually close the door. The door handles have malfunctioned on the following dates - January 2019, April 2019, July 2019, April 2022, June 2023, January 13, 2024.
Door handle is supposed to pop out to open the door. This is the 2nd time my door handle is stuck and does not pop out, making it impossible to open the door from the outside. This appears to be a systematic defect in Tesla Model S cars as seen from numerous online complaints. It is a safety issue as not being able to open a door can prevent help from getting in in case of any accident. Tesla refuses to consider this in issue and treats it as an out-of-warranty expense to be covered by the owner. The right thing to do is to recall these broadly and fix this correctly.
Two issues to flag: 1) Door handles are defective. I have now had to replace all 4 door handles at $500+ each. There is clearly a design issue that should have been addressed and every part failing in the same way is unacceptable. 2) Phantom braking when 'Autopilot' engaged... rarely the car will brake hard at highway speeds for no apparent reason. I have noted this seems to occur on specific parts of road such as driving under an overpass with an uphill slope... this has been dangerous and required quick reactions to prevent the car from stopping on the highway.
The retracting door handle mechanism is defective. The motor that activates the door handles breaks and I cannot open my passenger doors from the outside. I have to deactivate the child safety locks and open the door from the inside. This creates a hazard in emergency situations. I have two young children that are still in car seats. They need assistance in and out of the vehicle. Tesla has replaced both the rear passenger door handle mechanism at cost. The tech says this is a known problem for early models of this car.
The hood (frunk) lid disengaged while driving at highway speed and obstructed the windshield. I had to make an emergency exit. The car did not indicate that the latch was released and it did not slow as the manufacturer claims will occur with this problem. I was not notified of the known recall for this defect. As of now, Tesla collision is not taking responsibility and sent me to a third party for repair of the hood.
Body complaints in other Model S years
Frequently asked questions
How common are body problems on the 2015 Tesla Model S?
NHTSA has 30 complaints about the body & structure of the 2015 Tesla Model S, 4% of the model year's 668 complaints. The component named most often is body (27 mentions).
Is there a recall for 2015 Tesla Model S body problems?
No. NHTSA lists no body & structure recall for the 2015 Tesla Model S, though it has 9 recalls for other components. If the problem is widespread, a repair may still be covered by an extended warranty or a manufacturer service bulletin — ask a dealer.
At what mileage do 2015 Tesla Model S body problems start?
Half of the complaints with a recorded mileage happened before about 44,000 miles, and 7% before 25,000 miles.
Is it dangerous?
Owners linked 5 crashes, 1 fire and 1 injury to body & structure problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.