Isuzu Rodeo Fuel System Problems

Owners have filed 204 complaints about fuel & propulsion system problems with the Isuzu Rodeo — 9% of all Rodeo complaints. The worst model years are 1999 (91), 1998 (32) and 2000 (30). Problems typically start around 71,000 miles. 2 related recalls have been issued.

204complaints
1999worst year
71ktypical miles
2related recalls
8crashes
3fires

Fuel System complaints by model year

199519961997199819992000200120022003200422632913027428
Fuel System complaints per model year, Isuzu Rodeo.
YearComplaintsShare of year's complaintsTypical mileage
2004821%40,000 miles
2003213%150,000 miles
200244%100,000 miles
2001277%80,000 miles
20003011%62,000 miles
19999117%63,000 miles
1998327%90,000 miles
199765%150,000 miles
199622%88,000 miles
199521%100,000 miles

Which parts fail

  • Storage › Fuel gauge system
    87
  • Delivery › Fuel pump
    20
  • Delivery
    9
  • Storage › Tank assembly
    6
  • Fuel injection system
    5
  • Delivery › Hoses, lines/piping, and fittings
    4
  • Storage › Tank assembly › Pressure relief devices
    2
  • Storage › Tank assembly › Filling/charging
    2

Components named in complaints (fuel pump, injectors, fuel tank, hybrid and EV propulsion).

Mileage when the problem started

  • Under 25k
    65%
  • 25k–50k
    2217%
  • 50k–75k
    5139%
  • 75k–100k
    2217%
  • 100k–150k
    1915%
  • 150k+
    118%

What owners report

We purchased the vehicle on March 12, 2014. After purchase , Saturday March 15 we drove tbe Isuzu at highway speed. The vehicle began to shake loudly and vibrate. We pulled over. Returned to home at 65 to 45 MPH without shaking. Monday I reported this frightening event to the dealership. I requested repair or replacement. The salesman promised repairs. A pre-purchase disclosure was that the fuel gauge did not work. Sales staff assured me this had been, or would be fixed by the dealership. Prior to the first scheduled repair visit, I reported that the horn does not work and that the air bag was uncovered. The dealership covered the air bag but told me afterwards they had no way to verify if the air bag is functional. There is no air bag icon on the dash. I repeatedly reported these safety issues to sales staff and general manager [redacted]. …

2004 Rodeo · 180,000 miles · Mar 2014

The contact owns a 2002 Isuzu Rodeo. The contact stated that while driving at approximately 50 MPH, the vehicle stalled. The contact stated that as she was coasting to the right to stop on the shoulder, she observed that there was smoke in the cabin. The contact stated that after she stopped, she opened the driver's side passenger door and saw that smoke was emitting from under the passenger seat, which had been folded over in "cargo mode." The contact lifted the seat and saw that the seat back was melted, with a black spot in the center. The contact stated that she had a cooler in the back that was full of water, and she poured all of it behind and under the seat. The contact saw that the water evaporated. The contact then checked out outside of the vehicle to see if there was any heat source. The contact observed that flames had formed under the rear driver's side wheel well. …

2002 Rodeo · 117,000 miles · Sep 2025 · fire

Tl* the contact owns a 2002 Isuzu Rodeo. While the vehicle was parked, a fuel odor was noticed around the vehicle. The failure occurred constantly. The vehicle was not diagnosed nor repaired. The manufacturer was not notified of the failure. The failure mileage was 100,000.

2002 Rodeo · 100,000 miles · Oct 2014

I drive a 2001 Isuzu Rodeo. It has approximately 111,000 miles on it and is in great shape. It is garaged year-round in south bend, indiana. I started hearing a grinding noise and pulled over to the side of the road. Upon looking under my vehicle I was shocked to find the shield that covers the plastic gas tank was rotted through. The entire bottom of the gas tank is now visible and the shield is the part that holds it in place. I went to a mechanic immediately and had the car looked at. When the mechanic put the car on the lift he saw extensive rust and some rot under the vehicle on the frame. He stated that I would need to replace the shield. As of right now it is unsafe to drive due to the gas tanks shield being rotted out. The mechanic tried to order me a replacement but his supplier said the parts are no longer being made. …

2001 Rodeo · 111,000 miles · Nov 2016

2001 Isuzu Rodeo, with no prior damage, was warming up and caught fire. Apparently , a fuel line leak in the engine compartment was the cause. No warning whatsoever, and no prior mechanical work performed in the engine compartment relating to fuel lines. Apparently Isuzu had a recall on fuel lines, but I'm told it doesn't apply to this vehicle. Nm

2001 Rodeo · Delivery › Hoses, lines/piping, and fittings · 73,000 miles · Nov 2006 · fire

Lost control of vehicle which resulted in a front end collision. My speed was about 45 MPH at time of impact. Vehicle ignited instantly. The flames were coming from under the hood, closest to the windshield on the passenger side. Was prompted by a relative to file a complaint. I was told that the vehicle should not have burned and should have had a cut-off for fuel line. The vehicle was totally consumed and exploded within what seemed like 5-15 min. (wasn't really looking at my watch, to busy running away from car!) had no major problems with car up until then other than the check engine light coming on periodically, which dealer had no explanation for.

2000 Rodeo · 52,000 miles · Jun 2002 · crash · fire · 1 injury

I took the dealer Isuzu to lemon law and I was told it works as designed. The jury was so stupid it was un believable, they all came up to my wife and I and said make sure you take the car to the dealers to get it fixed. Ahhhhhhhhhhhhh isn't that why I am here in court? Good luck people are stupid and we are stuck driving an unsafe care because consumer reports will not get involved. Lemon cars for sale any Isuzu cheap (related vehicle information: model year=2000, make=Isuzu, model=Rodeo).

2000 Rodeo · Delivery › Fuel pump · 1,000 miles · Apr 2003 · crash · 2 injuries

I recently was involved in an accident that I could not avoid. 2 weeks prior to the accident I received a recall in the mail for my ABS module and brake system. Although my ABS light was already on I assumed the recall was why. I took it in, they supposedly fixed it. I guess I was wrong. I drove up and told the gentleman that my ABS light was still on, and I asked why he said that that wasn't part of the recall. My question is how can it not be part of the recall when it's part of the module. So I left it and decided to take it back when I can get the money to cover my co-pay. The I get in the accident, keep in mind that they just fixed my ABS system and brakes. It had rained and I tried to stop to keep from hitting someone. It didn't work, I've had vehicles with ABS before, so I know what they are suppose to do, and that didn't happen. I just slid and I mean slid into this guy. …

1999 Rodeo · 60,000 miles · Aug 2003 · crash

Related recalls (2)

Fuel system, gasoline › Delivery › Fuel pump

NHTSA recall 05V-466 · Oct 7, 2005 · 15,515 vehicles

Certain sport utility vehicles that have been exposed to fuel contaminated with silicon May develop small pin holes in the fuel pump feed port. Silicon has been identified in the fuel systems of affected vehicles and in certain fuel available in the region of tyler, texas.

Remedy: For vehicles registered in the states identified above, dealers will provide a new cover over the existing feed port on the fuel pump or, if the existing feed port has already been damaged, dealers will install a new…

Fuel system, gasoline › Delivery › Hoses, lines/piping, and fittings

NHTSA recall 00V-298 · Oct 5, 2000 · 3,052 vehicles

Vehicle description: sport utility vehicles. During the manufacture of certain fuel return hoses, incorrect rubber material for the outer layer was used.

Remedy: Dealers will inspect the vehicle to determine if the vehicle was equipped with an incorrect hose. If it is incorrect, dealers will replace it.

NHTSA investigations

Fuel Tank Retention Failure

NHTSA investigation DP18001 · opened May 23, 2018 · closed Mar 5, 2020

On April 10, 2018, NHTSA received a petition from Mr. Kevin Byrne (the Petitioner) requesting that the Agency ?undertake a defects investigation? of ?rust-related detachment of Isuzu Rodeo fuel tanks? (NHTSA ID 11091788). The Petitioner experienced a partial fuel tank detachment in his model year (MY) 2004 Isuzu Rodeo in July 2017.

Frequently asked questions

Which Isuzu Rodeo years have fuel system problems?

By NHTSA complaints, the 1999 (91), 1998 (32), 2000 (30), 2001 (27) and 2004 (8) model years. Fuel System complaints make up 17% of all complaints for the 1999.

Is there a recall for Isuzu Rodeo fuel system problems?

Yes — 2 recalls, including 05V-466 (fuel pump, Oct 7, 2005); 00V-298 (hoses, lines/piping, and fittings, Oct 5, 2000). Recall repairs are free at authorized dealers; check a specific car with the VIN recall check.

At what mileage do Isuzu Rodeo fuel system problems start?

Across all years, half of the complaints with a recorded mileage happened before about 71,000 miles; 21% happened before 50,000 miles.

What part fails most often?

Owners most often name the storage › fuel gauge system (87 mentions), followed by the delivery › fuel pump (20).

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.