Ford Expedition Body Problems

Owners have filed 452 complaints about body & structure problems with the Ford Expedition — 5% of all Expedition complaints. The worst model years are 2000 (47), 1997 (38) and 2008 (34). Problems typically start around 74,000 miles. 2 related recalls have been issued.

452complaints
2000worst year
74ktypical miles
2related recalls
27crashes
18fires

Body complaints by model year

’97’98’99’00’01’02’03’04’05’06’07’08’09’10’11’12’13’14’15’16’17’18’19’20’21’22’23’24’25’26’2738252047251432241519934710101568361316221013452
Body complaints per model year, Ford Expedition.
YearComplaintsShare of year's complaintsTypical mileage
202525%7,000 miles
202456%—
202346%91,000 miles
20221311%37,000 miles
2021104%73,000 miles
2020225%87,000 miles
2019163%92,000 miles
2018133%29,000 miles
201762%51,000 miles
201631%50,000 miles
201585%21,000 miles
201468%97,000 miles
20121513%55,000 miles
20111014%48,000 miles
20101017%52,000 miles
2009725%68,000 miles
20083423%73,000 miles
200794%85,000 miles
2006196%80,000 miles
2005155%50,000 miles
2004248%90,000 miles
2003325%42,000 miles
2002144%67,000 miles
2001254%94,000 miles
2000475%79,000 miles
1999202%102,000 miles
1998253%120,000 miles
1997384%130,000 miles

Which parts fail

  • Body
    206
  • Body › Door
    35
  • Frame and members
    20
  • Body › Hatchback/liftgate
    12
  • Body › Hatchback/liftgate › Hinge and attachments
    7
  • Body › Hatchback/liftgate › Support device/strut
    5
  • Body › Roof and pillars
    5
  • Frame and members › Underbody shields
    5

Components named in complaints (doors, hood, frame, rust, paint and trim).

Mileage when the problem started

  • Under 25k
    3714%
  • 25k–50k
    4417%
  • 50k–75k
    5622%
  • 75k–100k
    5220%
  • 100k–150k
    4919%
  • 150k+
    218%

What owners report

The contact owns a 2024 Ford Expedition. The contact received notification of NHTSA Campaign Number: 26V368000 (Structure); however, the part to do the recall repair was not yet available. The local dealer was made aware of the issue and confirmed that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure.

2024 Expedition · Jun 2026

Hood striker fasteners failed allowing hood to separate from striker at highway speed resulting in hood flying open, striking and damaging windshield and blocking view of driver. Photos from incident scene and subsequent dealer inspection agree on fastener failure as the striker was found fully latched into the retainers. Fortunately, driver was in an outer lane and able to navigate to shoulder and stop vehicle without further damage.

2024 Expedition · Body · Sep 2026

The contact owns a 2023 Ford Expedition. The contact received notification of NTHSA Campaign Number 26V368000 (Structure); however, the part needed for the recall repair was not yet available. The contact stated that while reaching to pick up a debit card, the center console cup holder chrome plating, which had peeled off and stood upright, sliced the contact's pinky finger on her right hand. The deep gash required medical attention. No further information was available. The contact associated the injury with the recall. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure and informed that the medical expenses would be covered. The failure mileage was approximately 90,691.

2023 Expedition · 91,000 miles · Jul 2026 · 1 injury

The contact owns a 2023 Ford Expedition. The contact stated that upon opening the front driver's side door, the contact became aware that the door hinges were fractured. The failure also occurred on the lower part of the front passenger's side door. The dealer was contacted, and the contact sent a picture of the failure to the dealer. The vehicle was not yet diagnosed or repaired. The manufacturer was not contacted. The failure mileage was 62,305.

2023 Expedition · Body › Door › Hinge and attachments · 62,000 miles · Feb 2026

The contact owns a 2022 Ford Expedition. The contact stated that while driving approximately 75 MPH, the sunroof windscreen flew off and landed on the highway. The vehicle was taken to a dealer, where it was determined that the sunroof windscreen needed to be replaced. The vehicle was repaired; however, the failure reoccurred approximately five months later. The contact stated that while driving approximately 75 MPH, the sunroof windscreen flew off onto the highway again. The vehicle was taken to the same dealer, where it was determined that the sunroof windscreen needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 32,065.

2022 Expedition · 32,000 miles · May 2025

The contact owns a 2022 Ford Expedition. The contact stated while the vehicle was parked, the contact opened the liftgate, and the liftgate failed to operate as intended. The contact stated that the liftgate struck the roof and caused the liftgate to be damaged. The contact stated that when it was cold, the liftgate failed to operate as intended. The vehicle was taken to a dealer and diagnosed that there was insufficient margin between the liftgate and roof spoiler. The contact was provided with Manufacturer's Recall Number: SSM 53469. The manufacturer was made aware of the failure but provided no assistance. The failure mileage was approximately 37,000.

2022 Expedition · Body › Hatchback/liftgate › Hinge and attachments · 37,000 miles · Jan 2025

While towing a rented trailer from Tractor Supply, the trailer detached because it was not properly secured by store staff. The trailer struck the rear bumper of my 2021 Ford Expedition, causing visible body damage and raising concerns about hidden damage to the drivetrain and transmission due to the sudden force of the impact. After the incident, the vehicle was taken to a Ford dealership for inspection. Documentation exists showing that additional drivetrain and transmission evaluation is needed to determine the full extent of damage. The rear-view camera is also under active NHTSA recall (25V048), and its poor image quality complicates safe reversing after the incident. The safety risk is significant: the trailer detachment created a roadway hazard and impact, while the rear camera defect reduces visibility and increases crash risk when backing. …

2021 Expedition · Body · Aug 2025 · crash

Vehicle caught fire on February 29, 2024, with family members inside the vehicle. The fire appeared to start under the hood on the right passenger side, which would directly correlate with the current open recall. The family had just made a trip back from a basketball game and was dropping off a passenger when smoke was noticed. Upon further inspection, there was an active fire under the hood, which soon erupted into a burst of flames, causing the vehicle to be declared a total loss. Emergency responders had to be called to the scene to alleviate the fire. The fire report depicts a vehicle malfunction as the cause of the ignition. Ford has made no efforts to contact the consumer regarding the fire and subsequent damage.

2021 Expedition · Body · Feb 2024 · fire

Related recalls (2)

Structure › Interior panels › Center console

NHTSA recall 26V-368 · Jun 9, 2026 · 548,463 vehicles

Ford Motor Company (Ford) is recalling certain 2018-2024 Expedition vehicles. The chrome plating on the center console may bubble and peel, resulting in sharp edges.

Remedy: Dealers will inspect and replace the center consoles as necessary, free of charge. Interim letters, notifying owners of the safety risk, were mailed June 16, 2026.

Structure

NHTSA recall 03V-094 · Mar 7, 2003 · 3,674 vehicles

Certain pickup truck, van, and Mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by American technology components, inc. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.

Remedy: Dealers will replace the wiring harness on these running boards. Owner notification began March 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free…

Frequently asked questions

Which Ford Expedition years have body problems?

By NHTSA complaints, the 2000 (47), 1997 (38), 2008 (34), 2003 (32) and 1998 (25) model years. Body complaints make up 5% of all complaints for the 2000.

Is there a recall for Ford Expedition body problems?

Yes — 2 recalls, including 26V-368 (center console, Jun 9, 2026); 03V-094 (structure, Mar 7, 2003). Recall repairs are free at authorized dealers; check a specific car with the VIN recall check.

At what mileage do Ford Expedition body problems start?

Across all years, half of the complaints with a recorded mileage happened before about 74,000 miles; 31% happened before 50,000 miles.

What part fails most often?

Owners most often name the body (206 mentions), followed by the body › door (35).

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.