Which parts fail
Components named in complaints (fuel pump, injectors, fuel tank, hybrid and EV propulsion).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2021 Chevrolet Silverado 1500 owners, lightly cleaned up (personal details are redacted by NHTSA).
The contact owns a 2021 Chevrolet Silverado 1500. The contact stated that the oil was lowering several quarts at a fast rate, and the oil was burning at a fast rate. After lowering down 3 quarts of oil by 3 weeks. At the same time, driving at approximately 25 - 30 MPH when they noticed black smoke coming from underneath the front passenger side of the hood between the window and windshield. The contact pulled to the side of the road where the fire was extinguished with a fire extinguisher. The fire department was not called. A police report was not filed. There were no injuries and no medical attention was needed. The vehicle was towed to their home. The dealer was contacted however they confirmed they were unable to inspect the vehicle for another 5 weeks. The contact had ordered and replaced the intake and the fuel return lines. …
The contact owns a 2021 Chevrolet Silverado 1500. The contact stated that while driving at 70 MPH, the vehicle was losing motive power with the "Engine Power Reduced" message displayed. The temperature gauge indicated that the engine was overheating. The contact initially had the vehicle towed to the dealer and diagnosed with a defective fuel pump. The dealer replaced the fuel pump, the fuel pump system, and the fuel pump sensor; however, each repair failed to fix the failure. The contact towed the vehicle to AutoNation Chevrolet Pembroke Pines (8600 Pines Blvd, Pembroke Pines, FL 33024) where the vehicle was diagnosed with a defective catalytic converter; however, the part remained on back order. The manufacturer was notified of the failure and a claim was filed. The vehicle remained in the possession of the dealer unrepaired. The failure mileage was approximately 15,000.
Fuel regulator- high/low pressure failed. Yes the vehicle is available for inspection (currently at Rotolo Chevrolet). My safety and others were compromised because was on freeway approximately 75 mph and my power and speed was unexpectedly reduced. Almost caused pile up, I had to take evasive measures to guide truck to slow lane, and off the road. Yes, the problem has been confirmed [redacted] by certified Chevrolet technicians at Rotolo Chevrolet-Fontana California. Yes the part/vehicle has been inspected by Certified Chevrolet technician. A few odd hard engine starts(June/July figured a "cold" start). 2 weeks prior([redacted]) to the on road incident, the check engine light came on while driving, stopped vehicle to refuel- when the truck was restarted the check light was no longer illuminated. …
Engine failure in October of 2023. Had vehicle towed to dealership and was told truck was not under warranty because of mileage and was going to be months before they can get to it because of parts on backorder or shortage of parts. Had truck towed to another shop and had the repairs done there, at my expense, for a total of $15,600. Fast forward to July of 2025, recall comes out on my truck for engine failure. Got reimbursement form with recall notice in the mail and got the required documents to submit form and was denied reimbursement for the following reasons, truck is too old for reimbursement and also because I did not have the work performed by a dealership. …
2021 Chevrolet Silverado 1500 Custom 2.7 L Turbo 4 cylinder with 34,000 miles When Truck cranks and put in gear begins moving at low speed between 1-2 gear (low speed 5-10 mph forward and also in put into reverse) hard jolted severely injuring passenger. Felt like being rear-ended by another car. Passenger was hurt & required Trauma 1 EMS & 2 surgeries (Spinal Fusion Surgery) hospitalization from 12/2/2025 to 12/13/2025. The truck jolt directly caused this accident and there were many recalls for this truck yet we had no direct knowledge of this information & was never notified of any of these issues. Truck was services at same dealership just weeks prior to accident. The truck check engine light came on only after the accident. It happened on a private gated property. …
I have a 2021 chevy silverado and in october of 2023 I lost oil pressure and took the truck to a mechanic shop and they determined that the engine had spun rod bearings and crankshaft bearings inside the engine block and needed to be rebuilt. I had them make the repairs and upgraded the engine with aftermarket parts which cost me $15,600. When the recall came out this year it came with a form for reimbursement. I collected all the documents required to submit for reimbursement and I was denied because I did not have the work performed at a gm dealership. I didn't take it to the dealership because of the time they required to fix the truck and it was already out of warranty because of the mileage and I really didn't want to replace the engine components with more of their faulty parts. …
A squirrel chewed into the fuel line [Hose - GM (84871298), see: https://www.gmpartsdirect.com/oem-parts/gm-hose-84871298). This caused a fuel leak that could be directly observed only while the vehicle was running. On one occasion, however, a small pool of fuel appeared under the vehicle immediately after shut off. This part failure poses a fire and explosion risk. In addition, the wasted gasoline pollutes the atmosphere. The line was replaced at Lynn Layton Chevrolet of Decatur Alabama (invoice 608119). The part was inspected by Lynn Layton Chevrolet as part of that service ticket in order to determine the cause of the leak. To my knowledge, further inspection has not occurred. No warning lamps indicated the failure. The problem was detected by observing the trail of fuel when parking.
The engine light is blinking while driving on the highway, it comes and goes, I have a video for that. Also it has a ticking noise and I've had the noise since I bought the truck and took it multiple times to the dealership, first it was the pump they replaced for free but the ticking never went away, I took it back and they said that all the trucks tick like that, and all that should be documented. Also while sitting still it sounds like the truck is shacking just a little. I have an appointment to which I have to pay $250 for them just to look at it. I think that my truck should be up under the new recall for the 2021 Chevy Silverado because my truck is knocking and also throwing off a blinking engine light.
Failure of the coolant flow control valve and DEF component. Caused the engine to overheat and potentially fail while driving. The part to repair this problem has been very difficult to obtain causing a prolonged period of time in a repair shop. According to online forum information this an ongoing problem with this particular engine for over 4 years now. In my general area there are 6 vehicles that are in need of this particular part before they can be repaired. This is definitely not an isolated incident.
1. Trucks start/stop delays. When in traffic or crossing over lanes the truck fails to turn back on/start. When the truck does turn back on, the truck jumped forward almost sending me and my family into on coming traffic. 2. When trying to start the truck the starter will turn over constantly not turning on the truck (motor is turning over). The starter will time out after about 20+ seconds. The starter does this when auto start/stop is activated, so we get stuck in traffic almost causing accidents.
Fuel System complaints in other Silverado 1500 years
Frequently asked questions
How common are fuel system problems on the 2021 Chevrolet Silverado 1500?
NHTSA has 32 complaints about the fuel & propulsion system of the 2021 Chevrolet Silverado 1500, 4% of the model year's 847 complaints. The component named most often is delivery › fuel pump (1 mentions).
Is there a recall for 2021 Chevrolet Silverado 1500 fuel system problems?
No. NHTSA lists no fuel & propulsion system recall for the 2021 Chevrolet Silverado 1500, though it has 8 recalls for other components. If the problem is widespread, a repair may still be covered by an extended warranty or a manufacturer service bulletin — ask a dealer.
At what mileage do 2021 Chevrolet Silverado 1500 fuel system problems start?
Half of the complaints with a recorded mileage happened before about 15,000 miles, and 67% before 25,000 miles.
Is it dangerous?
Owners linked 0 crashes, 1 fire and 1 injury to fuel & propulsion system problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.