1996 Chevrolet Blazer Suspension Problems

149 owners have reported suspension problems with the 1996 Chevrolet Blazer to NHTSA — 13% of all 1,153 complaints for this model year. The typical failure happened around 74,000 miles. That ranks #1 of 15 Blazer model years for suspension complaints (a typical year has 16). One related recall has been issued.

149complaints
74ktypical miles
1related recalls
9crashes
1fires
8injuries

Which parts fail

  • Front › Control arm › Upper ball joint
    49
  • Front › Control arm
    35
  • Front › Control arm › Lower ball joint
    29
  • Front
    25
  • Rear
    5
  • Front › Wheel bearing
    4

Components named in complaints (struts, shocks, control arms, ball joints, springs).

Mileage when the problem started

  • Under 25k
    29%
  • 25k–50k
    15%
  • 50k–75k
    941%
  • 75k–100k
    732%
  • 100k–150k
    29%
  • 150k+
    15%

Owner reports

Selected complaints filed with NHTSA by 1996 Chevrolet Blazer owners, lightly cleaned up (personal details are redacted by NHTSA).

Brake failure. Brake work done several times including recall of ABS. Which is not included in repair cost. The vehicle was involved in an accident on July 9 2002. The brakes failed without warning at slow speed on surface street resulting in a three car collision one vehicle was totaled. Accident costs not included. Minor injury to drivers of two of the vehicles. Contacted GM and was told that recall work had been done and so would not take any responsiblily etc. Vehicle has been parked since as unable to verify what actual problem is. Brakes failed again when the autobody repair shop took it in for brake check prior to returning to us.

71,000 miles · Oct 2003 · crash · 1 injury

While driving at 30mph on a well paved road, heard a loud bang. Two seconds later, another loud noise was heard, and the Blazer tilted to the left like have a blown tire. Luckily, we were going at slow speed and managed to pull the Blazer to the curb. After told to the nearby service station, the mechanic said the upper ball joint on the front driver side was pulled off the socket. Subsequently, the wheel rim was cut and tire was blown. After learning that there was a recall of this kind on 1996 Blazer, I called GM and gave the VIN. The customer service said my vehicle is not in the recall list and there is nothing he can do. The car is well maintained, oiled and lubricated every 3000 miles. I cannot imagine if this had happened on the free way. This is a dangerous defect that all Blazer owner shall know.

Front › Control arm › Upper ball joint · 62,000 miles · Oct 2003

NHTSA campaign id number: 01V200000 product campaign bulletin no: 01048 after nearly losing control on the interstate highway I decided to have the front end checked. The front ball joints need replaced. I further learned of the above mentioned references however, the dealership in ankeny was unhelpful, rude, and basically told me they don't have to do any work regardless of bulletins, etc... Each day the vehicle is harder to handle and a mechanic friend advised will start to cause additional problems with suspension. Why do we have policies both government and corporate when dealerships totally disregard all the rules. I have experienced this before and know of many others that dealerships left in dire straits. This is a problem I would like addressed for the good of all.

Front › Control arm › Upper ball joint · 61,000 miles · Oct 2006

My 1996 Chevrolet Blazer did not pass a state inspection due to corrosion of the upper and lower ball joints and as well that the idler arm,. The front steering and suspension must be replaced. Upon searching the internet, I have discovered that this has been a serious problem with 1996 Blazer's and a recall was issued. I did contact Chevrolet and speak with a representative about the recall,however, after providing my vehicle's VIN number, I was told that my Blazer does not qualify for the recall. I feel that this is inappropriate. If my vehicle is experiencing the exact same problem discribed in the recall, then it should qualify for the remedy.

Front › Control arm › Lower ball joint · 73,000 miles · Jun 2003

Steering problems since vehicle acquired. Reported to dealer in 2001, response "unable to replicate customer concern." went to another dealership when problem persisted (2002). Upper ball joint replaced under recall. Returned to dealer because alignment not completed, advised that lower ball joint also bad and not covered by recall but was in similar condition as upper. Did not align at that time either. Attempted contact with GM, they declined to replace, repair or further investigate (ref# 1-78000118).

Front › Control arm › Lower ball joint · 40,000 miles · Oct 2002

The front tires are worn, and I have been told that I need upper and lower ball joints. I have had these replaced in the past. This is a continual repair and getting costly. I called GM and they told me there was a recall but because of the time that has past that it is no longer covered. I am in fear of getting in an accident driving the way it is. It is very unsafe. I was told also that I need idler arm replacements.

Front · 216,000 miles · Jun 2009

Pulling away from a stoplight something was terribly wrong with the front end. Having gone maybe a hundred feet, the right front wheel was greatly out of place, as if it was ready to tear away completely from the vehicle. I had absolutely no warning of this nor was there any discernible reason for this other than manufacturer defect. I have every 3000 miles lubricated the chassis.

Front · Jul 2001 · crash

While driving, vehicle veers to the left, as if out of alignment. Upon putting foot on brakes to slow down, vehicle did not stop. Consumer had an accident, there were two injuries. Consumer states rear axle seal is leaky, when stopping vehicle or slowing, the brake pedal gives way, air bag failed.

Feb 1996 · crash · fire · 2 injuries

Windshield wipers front & rear failed, water pump quit, drive shaft broke, ball joints right front broke, heater quit, air conditioner quit. Drivers side rear view mirror fell off, steering problems, brake problems, universal joints worn out, cracked front rotors,etc.

99,000 miles · Jan 2002

I have a 96 Chevy Blazer with cooling problems. I have replaced the water pump 2 times in the last yr. The radiator needs to be flushed and clean about every 2 months due to slugged and rust build up. I have also had the upper ball joints break on me.

Front › Control arm › Upper ball joint · 50,000 miles · Aug 2003

Related recalls

Suspension › Front › Control arm › Upper ball joint

NHTSA recall 01V-200 · Jun 28, 2001 · 48,600 vehicles

On certain sport utility vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, and wisconsin, and in the…

Remedy: Dealers will replace both upper ball joints. Owner notification began September 4, 2001. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a…

NHTSA investigations

Upper and lower control arm ball joint

NHTSA investigation EA99022 · opened Jul 30, 1999 · closed Aug 28, 2001 · led to recall 01I-018

There is no summary currently available

Suspension complaints in other Blazer years

’95’96’97’98’99’00’01’02’03’04’05’06’07’08’19’20’21’22’23’24’2535149105607210040164644112
Suspension complaints per model year, Chevrolet Blazer.

Frequently asked questions

How common are suspension problems on the 1996 Chevrolet Blazer?

NHTSA has 149 complaints about the suspension of the 1996 Chevrolet Blazer, 13% of the model year's 1,153 complaints. The component named most often is front › control arm › upper ball joint (49 mentions).

Is there a recall for 1996 Chevrolet Blazer suspension problems?

Yes — NHTSA recall 01V-200 (upper ball joint, Jun 28, 2001). Recall repairs are free at authorized dealers.

At what mileage do 1996 Chevrolet Blazer suspension problems start?

Half of the complaints with a recorded mileage happened before about 74,000 miles, and 9% before 25,000 miles.

Is it dangerous?

Owners linked 9 crashes, 1 fire and 8 injuries to suspension problems on this model year. If you notice symptoms, have the car checked before driving further.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.