2025 Hyundai Santa Fe Hybrid Fuel System Problems

Owner reports

Selected complaints filed with NHTSA by 2025 Hyundai Santa Fe Hybrid owners, lightly cleaned up (personal details are redacted by NHTSA).

Our car had 2149 miles on it. Engine started to stalled on [redacted] on [redacted] from OKC to Tulsa. We made it to Tulsa. The car was towed to Tulsa Hyundai dealership on 12/25/2024. After diagnostic on 12/26/24, we were told the car had bad gas. The dealership performed the necessary work including replacing 4 fuel injectors in order to fix the problem. It cost $3991.52 and it took a week. We were told since this was not a manufacturer problem that we are responsible for the repair. We paid for the repair. We always get our gas from Costco. So we filed a report with Costco stating that we got bad gas from them. Costco turned it into their adjuster at Gallagher Bassett. He investigated and told us that his findings indicated that Costco did not have bad gas in the month of December according to their quality reports. No other cars filed complaints regarding gas issue. …

The 2025 Hyundai Hybrid Santa Fe SEL has experienced two instances (Nov 2025, 11k miles & Apr 2026, 14k miles) where the combustion engine fails to provide power to the vehicle's wheels. The engine continues to run, but only enough to maintain a charge to the hybrid battery system. When accelerating to speeds above 30 miles per hour or when traveling up inclines, the combustion engine's rotations per minute (rpm) spiked, however the vehicle's power-train still rapidly lost power and the hybrid battery drained significant charge. During one instance in November 2025, while attempting to accelerate to 55 mph up an incline, the hybrid battery drained enough that the vehicle was required to be pulled off the road to allow the battery to charge. …

While driving on the freeway at approx 65mph, the car suddenly starting de-celerating and forced me to pull over to emergency shoulder/lane and try to determine the cause. The car is a "Hybrid" and the dashboard stated to put car in Park and Idle the Engine over 2000rpm to charge up the Battery. ( i still don't know which Battery they were speaking of...Engine Battery or Hybrid Battery) I sat there Idling the Engine for 15 minutes and slowly proceeded to get off the freeway and limped the car back to my home. I then called my selling Hyundai Dealer, as the car was still in warranty, and told them of my sudden problem and asking them what could it be??? They said they did not know until they saw the car and tested it with their computer equipment...please have it towed into their shop. So i did and 2 days later they called to say..NO Computer Codes showed any problem. …

I've had this vehicle for 13 months, and it has roughly 13K miles on it. Since 7/3/26, it has been in the service department at Hyundai of Noblesville on three separate occasions. This all started on 7/3/26 when we were driving on the interstate and out of nowhere the vehicle lost critical power and would not go more than 20 MPH. There was some kind of warning message that momentarily popped up but then disappeared. We were so rattled, we didn't get a chance to take notice of what it said. It was towed to the dealership and they said they cleared the codes and drove it a little and the problem was resolved. It was driving OK and then on 7/15/26, we had just got onto the interstate and there was a sudden loss of power AGAIN. We had it towed to the dealership. They replaced the high pressure fuel pump and assured us that the problem was resolved. …

**What component or system failed, and is it available for inspection?** The vehicle's electrical/power system failed, causing a complete loss of power while driving. This is the fourth occurrence of this failure. The vehicle is currently at the Hyundai dealership and available for inspection. **How was your safety or the safety of others put at risk?** The power failure occurred while driving on a busy road. The driver struggled to safely maneuver the vehicle (executing a U-turn) to get out of traffic and reach a safe location. The vehicle had to be towed as a result. **Has the problem been reproduced or confirmed by a dealer or independent service center?** The vehicle has been brought to the Hyundai dealership for this same issue four times. As of the most recent update, the dealership has not been able to identify the root cause or confirm a fix. …

I purchased my 2025 Hyundai Santa Fe Calligraphy Hybrid September 1, 2025. On June 24, 2026, I was driving on the interstate to work when my acceleration quickly dropped out and I wasn't able to go more than 30 MPH. This was terrifying to happen! I wasn't able to make it to an exit and had to pull off on the side of the interstate and await a tow. I took it to the dealership I purchased it from. Documentation stated that a fault code DTC P019100 (fuel rail pressure sensor) was identified. However, this sensor was not replaced. Instead, my paperwork indicates that the "air box was installed incorrectly at manufacturing and they fixed it." On August 13, 2026, I experienced a similar issue on a 45MPH secondary highway. I was able to restart it and get it to a Hyundai dealership a mile away (not the dealership I purchased from). …

The vehicle has a recurring intermittent failure that can leave it completely undriveable. When starting the vehicle, the instrument cluster displays "Check Hybrid System," "Check Emergency Stopping function," the check-engine light, and multiple warning indicators. The vehicle remains in Park and will not shift into Drive. This has happened multiple times. Disconnecting and reconnecting the 12-volt battery temporarily restores operation, but the problem later returns. After a reset, the check-engine light may remain illuminated for approximately one day before disappearing. During the most recent occurrence, the vehicle became disabled at approximately 8:00 PM in a retail parking lot while my family, including two young children, was with me. The vehicle would not move. …

My 2025 Hyundai Santa Fe Hybrid AWD was serviced under warranty on 4/22/2026 for a driveability concern after experiencing a loss of power while driving. The service history shows part HY35326-2M500 was replaced. On or about 5/25/2026, the same issue occurred again while driving at highway speed. The vehicle suddenly lost motive power and dropped from approximately 70 mph to approximately 30 to 40 mph, creating a serious safety risk because the vehicle could not maintain speed with surrounding highway traffic. No warning lamps, dashboard messages, or diagnostic codes appeared during the failure. The vehicle is currently at a Hyundai dealership for inspection and repair for the repeat issue and should be available for inspection upon request. …

When traveling home from work 8/27/26, my cruise control shut off and my car immediately went into "limp" mode. This almost caused me to get into an accident with a tractor trailer, in which, I may not have survived. Immediately pulled over and tried to find out what had caused this and how to get it fixed. Nothing worked to get it out of "limp" mode. There were no warning lights or messages, except LV3. Which was a completely different issue. This issue I was able to correct. Tried fixing the "limp" mode issue by doing as told by Google AI, turn car off, lock door with key fob, waiting 10-15 minutes for computer to reset. NOTHING. Also tried checking to see if there was a battery dump, in which this case would have been the fuel system not communicating with the hybrid battery system, NOTHING. I do have an appt with the dealership on 9/2/26 to have this looked at and inspected. …

Supplemental Update - Ongoing Safety Concerns and Extended Loss of Use Since submitting my initial complaint, my leased Hyundai vehicle (VIN [redacted] ) has now been presented for service for the third time for the same unresolved safety-related issues. The vehicle has been held by the dealership for eight (8) consecutive days during this service visit with no resolution and no clear timeline for return. Safety concerns remain unresolved, including: Persistent toxic/chemical odor inside the cabin Random rear hatch opening while vehicle is parked and locked Repeated false "windows open" alerts Electrical/body control system irregularities To date, I have not been provided with documentation confirming that cabin air quality testing, exhaust intrusion testing, or comprehensive electrical diagnostics have been performed. …

Fuel System complaints in other Santa Fe Hybrid years