GMC Envoy Electrical Problems

Owners have filed 699 complaints about electrical system problems with the GMC Envoy — 27% of all Envoy complaints. The worst model years are 2005 (183), 2004 (164) and 2006 (108). Problems typically start around 77,000 miles. One related recall has been issued.

699complaints
2005worst year
77ktypical miles
1related recalls
9crashes
60fires

Electrical complaints by model year

1998199920002001200220032004200520062007200820091133707716418310867184
Electrical complaints per model year, GMC Envoy.
YearComplaintsShare of year's complaintsTypical mileage
2009424%64,000 miles
20081823%84,000 miles
20076726%97,000 miles
200610825%91,000 miles
200518338%80,000 miles
200416445%63,000 miles
20037720%67,000 miles
20027014%70,000 miles
2001360%46,000 miles
2000314%—
1999111%—
199815%—

Which parts fail

  • Instrument cluster/panel
    125
  • Ignition › Switch
    13
  • Ignition
    10
  • Wiring › Interior/under dash
    8
  • Alternator/generator/regulator
    4
  • Horn
    4
  • Wiring
    4
  • Ignition › Module
    3

Components named in complaints (battery, alternator, wiring, ignition, instrument cluster, infotainment).

Mileage when the problem started

  • Under 25k
    499%
  • 25k–50k
    7213%
  • 50k–75k
    14627%
  • 75k–100k
    10920%
  • 100k–150k
    12022%
  • 150k+
    448%

What owners report

Tl* the contact owns a 2009 GMC Envoy. The contact stated while driving approximately 30 MPH, an abnormal noise emitted from underneath the right passenger's seat. The problem recurred multiple times. The vehicle was taken to the dealer, where it was not diagnosed or repaired. The manufacturer was made aware of the failure. The failure mileage was 60,000. ..updated 10/28/16 updated 03/19/15...updated 04/28/15.updated 10/04/16 updated 10/31/16. Updated 9/19/2017

2009 Envoy · 60,000 miles · Jan 2010

Headlight drive module (hdm) controls both low beam headlights. This relay has failed on me twice in less than a year, at night resulting in going down the road with no lights and unable to see. Vehicle was in motion on a highway going 55 MPH at night

2009 Envoy · 110,000 miles · Jun 2017

I was living in my car and the windows and door lock cluster caught on fire I had to tear my door panel off to get to the source and unplug it I believe there is a major electrical issue with this vehicle I shouldn't be driving it also my heater fan stopped working on 4 and 5 works on 1 2 and 3 but not 4 or 5 please help me get this recalled so I can finally get this vehicle fixed right this is so dangerous I could have burnt up in my car 7

2008 Envoy · Dec 2025 · fire

We have a 2008 Envoy. We bought it brand new in 2008. The ignition switch has quit us 5 times. We usually have some warning. The first 3 times , the check engine light came on but I could eventually start the car and drive it to a mechanic to be checked out. The 4th time we were heading out of town, check engine light came on, my husband pulled over to side of the road and car quit. Would not start, had to tow it to mechanic. This last time, no warning, just quit as I was driving home. I was able to get it started after sitting in the middle of the street for 30 minutes or so, drove it home, quit again and had to tow it to mechanic. I am afraid to take it out on the highway by myself. Afraid this vehicle could cause a wreak, and possible kill or injure us or others. There aren't very many miles on it, so it is not a worn out vehicle.

2008 Envoy · 46,000 miles · Jul 2017

The contact owns a 2007 GMC Envoy. The contact stated that the power switch used to adjust the front driver seat had failed to operate as needed. The contact stated that the power switch had been replaced a total of three times within a two-month time frame. Recently, the power switch had failed for a fourth time and as the contact went to replace the fuse, the fuse box was so hot that it burned the contact's right hand and left a blister. The contact did not seek any medical attention for the injury. Upon investigation, the contact discovered NHTSA Campaign Number: 12V406000 (Electrical System, Visibility) which was linked to the failure. The dealer nor the manufacturer had yet to be notified of the failure. The vehicle had yet to be repaired. The failure mileage was unknown.

2007 Envoy · Sep 2023 · 1 injury

On Saturday 4/2/16 our area eastpointe (detroit) mi a snow storm was in the area. As I entered my vehicle snow fell on the drivers side window door module. I bushed off the snow and proceed to drive my vehicle. After about 5 minutes while on I-94 at 70 MPH all four power windows started to go up and down. After two or three times of this action all four windows stayed in the down position. At that time I noticed sparks and smoke coming from the switch positions on the module. I pulled over to side of the expressway and since this module is just a snap in, I removed it and disconnected the cables. Since the passenger side window was conveniently down and module was still smoking and emitting sparks I tossed it out the window into the snow. After about five minutes I retrieved the module and drove the secondary roads back home. Part number on the module label is 25811557. …

2007 Envoy · 83,000 miles · Apr 2016 · fire

Went to drive home at night lights were working then all the sudden went out. Pulled over checked fuses n restarted auto and still no lights, the dash board lights were out as well. Safety of other drivers and my family were affected. Did have to have a friend come and get us. And went to get auto next day n still no lights. When got home checked everything agine and fuses were ok the wireing look all intact. Still no lights. Or dash lights.

2006 Envoy · Jun 2022

Had problems with the heater's blower motor not blowing or sometimes blowing but not on every speed. Looked up issue on youtube and found many videos of the same issue and the videos showed them having to replace the heater's blower motor resister. As the resister was being replaced, we noticed the resister was melted onto the plug it plugs into and the thick red wire was also melted. Resister got replaced and the blower speeds all worked again. Shortly after installation of the new resister, the number 5 speed failed but all others continued. Three months later, the resister failed. Exchanged and replaced the resister again and worked on all speeds but 5 again. Had a smell to it while in use, we got use to it and thought nothing of it anymore. …

2006 Envoy · 148,000 miles · Jan 2019 · fire

Related recalls (1)

Electrical system › Wiring › Interior/under dash

NHTSA recall 03V-096 · Mar 19, 2003 · 314,300 vehicles

Certain sport utility vehicles fail to comply with the requirements of federal motor vehicle safety standards no. 101, "control location, identification, and illumination" and no. 208, "occupant crash protection." these vehicles have an intermittent condition during vehicle start-up in which the instrument panel cluster May not…

Remedy: Dealers will reprogram the instrument panel cluster. Owner notification began May 29, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within…

NHTSA investigations

Driver's Master Power Window Switch

NHTSA investigation EA12004 · opened Jun 11, 2012 · closed Jun 21, 2013 · led to recall 12V-406

On August 15, 2012 General Motors (GM) announced a regional recall action (12V-406) involving model year (MY) 2006-2007 Chevrolet Trailblazer, GMC Envoy, Buick Rainier, Isuzu Ascender and MY2005-2007 SAAB 9-7x vehicles originally sold or currently registered in the salt belt states of Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New…

Frequently asked questions

Which GMC Envoy years have electrical problems?

By NHTSA complaints, the 2005 (183), 2004 (164), 2006 (108), 2003 (77) and 2002 (70) model years. Electrical complaints make up 38% of all complaints for the 2005.

Is there a recall for GMC Envoy electrical problems?

Yes — 1 recall, including 03V-096 (interior/under dash, Mar 19, 2003). Recall repairs are free at authorized dealers; check a specific car with the VIN recall check.

At what mileage do GMC Envoy electrical problems start?

Across all years, half of the complaints with a recorded mileage happened before about 77,000 miles; 22% happened before 50,000 miles.

What part fails most often?

Owners most often name the instrument cluster/panel (125 mentions), followed by the ignition › switch (13).

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.