Which parts fail
Components named in complaints (battery, alternator, wiring, ignition, instrument cluster, infotainment).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2002 GMC Envoy owners, lightly cleaned up (personal details are redacted by NHTSA).
I began to have issues with my headlights, low and high beams, flickering off and on at random for about 4 months until my brake lights started to do the exact same 7 months ago and now they have quit working all together! I have taken this SUV to 4 different shops now, and nobody has been able to figure out why this is happening. The last mechanic who attempted to fix the issue, says he found an older recall on the original manufactured tag lights being malfunctioned to the point it causes issues with the front and back lights. The man shown me the information on this recall, seeing the part # is listed on there, I compared it to mine and a neighbor's 2002 Envoy; which both of our envoys have these malfunctioned parts. GM has not contacted us back, and we're at a loss because it's a part needed from them directly. …
Tl* the contact owns a 2002 GMC Envoy. The contact stated that while driving 45 MPH, a tire was on the road and the contact swerved to the left to avoid the object however, the power steering assist failed and the brakes failed to respond. As a result, the contact lost control of the vehicle and flipped approximately ten times and crashed into a guard rail. The air bags failed to deploy. The contact was taken to a hospital where there were injuries reported. A police report was filed. The vehicle was destroyed. The manufacturer was made aware of the failure. The approximate failure mileage was 65,000. Updated 09/05/14 the consumer stated the ignition switch May be the cause of the failure. Updated 12/16/2014
Severe electrical problems in vehicle,everything stopped working on it!!!! Vehicle shut down in a middle of a busy intersection, I replaced transmission 2 times as well!!!!had no lights,turning signals,no heat heat then the vehicle just stopped completely nothing just dead!!! Had battery checked wasnt that!!!! They told me electrical issues not sure what only had vehicle 3 months!!! I had had 2004 trailer blazer before this same issues!!!! Only had it 2 months and transmission went out pd that then once again electrical problems!!!!!
Tl* the contact owns a 2002 GMC Envoy. The contact stated that the vehicle was taken to an independent mechanic for the electrical system draining the battery. The contact had replaced the battery several times. The contact stated that an unknown GMC dealer was contacted but failed to diagnose the failure due to the diagnostic fees. The contact mentioned that the instrument panel possibly needed to be reprogrammed and was done by the previous owners. The failure mileage was 175,000.
Tl* the contact owns a 2002 GMC Envoy. While driving 55 MPH, the vehicle experienced a total loss of power and the instrument panel malfunctioned. The vehicle was not able to be restarted and had to be towed away to the dealer. The technician diagnosed that the main fuse needed to be replaced. The vehicle was repaired, but the failure recurred. The manufacturer was not made aware of the failure. The failure mileage was 248,000.
Tl contact owns a 2002 GMC Envoy. Upon entering the vehicle, the contact smelled an egg odor and detected fumes along with a burning smell. The contact did not drive the vehicle. Three weeks later, the vehicle was taken to a dealer and they discovered that the front door multi-function switch burned, melted, and needed to be replaced. The current and failure mileages were 60,000. Updated 4/16/08
Tl* the contact has a 2002 GMC Envoy. The contact stated that the master switch burned out on the vehicle. The dealership told the contact this part has been failing on many of these vehicles and the part is on back order, so the vehicle can not be repaired at this time. The failure mileage was 76500 and the current mileage was 77000. The VIN was unavailable.
1: passenger seat belt likes to suffocate my passengers until they release rhe seat belt and rebuckle. 2: both dim headlights went out, checked relays, fuses, and bulbs nothing has worked. Then found out my 2 brake lights are out along with the dims and not sure what is causing this problem.
Tl* the contact owns a 2002 GMC Envoy. The contact stated that after shutting down the engine, a fire started near the fuse box. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 142,000.
Tl* the contact owns a 2002 GMC Envoy. The contact stated that the instrument panel was inoperable. The vehicle was not taken to be diagnosed nor repaired. Neither the dealer nor the manufacturer were contacted. The failure mileage was 313,000.
Related recalls
Electrical system › Wiring › Interior/under dash
Certain sport utility vehicles fail to comply with the requirements of federal motor vehicle safety standards no. 101, "control location, identification, and illumination" and no. 208, "occupant crash protection." these vehicles have an intermittent condition during vehicle start-up in which the instrument panel cluster May not…
Remedy: Dealers will reprogram the instrument panel cluster. Owner notification began May 29, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within…
Electrical complaints in other Envoy years
Frequently asked questions
How common are electrical problems on the 2002 GMC Envoy?
NHTSA has 70 complaints about the electrical system of the 2002 GMC Envoy, 14% of the model year's 487 complaints. The component named most often is wiring › interior/under dash (6 mentions).
Is there a recall for 2002 GMC Envoy electrical problems?
Yes — NHTSA recall 03V-096 (interior/under dash, Mar 19, 2003). Recall repairs are free at authorized dealers.
At what mileage do 2002 GMC Envoy electrical problems start?
Half of the complaints with a recorded mileage happened before about 70,000 miles, and 24% before 25,000 miles.
Is it dangerous?
Owners linked 3 crashes, 5 fires and 1 injury to electrical system problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.