2006 Ford Fusion Airbag Problems

319 owners have reported air bags problems with the 2006 Ford Fusion to NHTSA — 44% of all 730 complaints for this model year. The typical failure happened around 103,000 miles. That ranks #7 of 15 Fusion model years for airbag complaints (a typical year has 101). 3 related recalls have been issued.

319complaints
103ktypical miles
3related recalls
25crashes
0fires
25injuries

Which parts fail

  • Frontal
    5
  • Side/window
    2

Components named in complaints (front, side and curtain air bags, sensors and inflators).

Mileage when the problem started

  • Under 25k
    68%
  • 25k–50k
    913%
  • 50k–75k
    710%
  • 75k–100k
    1318%
  • 100k–150k
    2332%
  • 150k+
    1419%

Owner reports

Selected complaints filed with NHTSA by 2006 Ford Fusion owners, lightly cleaned up (personal details are redacted by NHTSA).

The contact owned a 2006 Ford Fusion. The contact's husband was driving in poor weather conditions speed unknown, hit ice and the vehicle skidded into a streetlight pole on the passenger side door. The vehicle caromed across the road and hit the opposite curb and rolled onto the roof. The contact stated she was not aware of any warning lights being illuminated. The contact said that the driver's side airbags did not deploy, and the passenger side airbags deployed but did not inflate. The police wrote out a traffic report and the driver were transported by ambulance to a hospital with injuries to his back, neck and head requiring emergency surgery. The passenger was being taken by the contact to a hospital today sustaining head pain and wrist pain. The vehicle was towed to an impound lot. The vehicle had not been diagnosed. The vehicle will not be repaired. …

254,000 miles · Mar 2022 · crash · 2 injuries

The contact's daughter owned a 2006 Ford Fusion. The contact stated that while her daughter was driving at an undisclosed speed, she noticed that the steering wheel was locked, making it difficult to control the vehicle. As a result of losing control of the vehicle, the contact's daughter was struck on the driver's side by another vehicle, after which the driver's side air bags failed to deploy. The passenger-side air bags did deploy. The vehicle was towed to a tow yard, where it remained. No warning lights were illuminated on the instrument panel. A police report was filed. The contact's daughter was taken to the Emergency Room and treated for injuries to her head, left shoulder, and left leg. The other driver was also transported to the Emergency Room and treated for undisclosed injuries. The manufacturer was notified and referred the contact to the NHTSA Hotline. …

Jun 2023 · crash · 2 injuries

The contact owns a 2006 Ford Fusion. The contact stated that the brake pedal would depress to the floorboard without warning. The contact had the brake master cylinder replaced by an independent mechanic however, the failure persisted. The contact stated that the air bag warning light illuminated on the instrument panel. The contact received notifications for NHTSA campaign numbers: 19V904000 (Service Brakes, Hydraulic) and 21V158000 (Air Bags) however, the parts to do the recall repairs were not yet available. The dealer was contacted and confirmed that the parts were not yet available. The contact then called Century Ford of Mt. Airy (302 Century Dr, Mt Airy, MD 21771) where she was informed that part could be ordered. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. …

May 2020

Takata recall. The contact owns a 2006 Ford Fusion. The contact received notification of NHTSA Campaign Number: 21V158000 (Air Bags) however, the part to do the recall repair was not yet available. The local dealer was contacted and informed the contact that the recall repair might be completed in the first quarter of 2023. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.

Nov 2022

Takata recall. The contact owns a 2006 Ford Fusion. The contact received notification of NHTSA Campaign Number: 21V158000 (Air Bags) however, the part to do the recall repair was not yet available. The local dealer was contacted and it was confirmed that the part was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had not experienced a failure. VIN tool confirms parts not available.

Apr 2022

Recall received for this vehicle. Dealership not willing to repair.was told by service department head that the part would have to be ordered and they would give me a call once it came in. Been over 3 weeks and no one has called. Service department manager told me he was new and needed more time to see what's going on.

Oct 2022

The contact's wife owned a 2006 Ford Fusion. The owner received notifications of NHTSA Campaign Numbers: 19V001000 (Air Bags) and 21V158000 (Air Bags) and requested to be removed from the recall distribution list. The contact's wife no longer owned the vehicle. The manufacturer was unreachable.

Jul 2026

Tl* the contact owns a 2006 Ford Fusion. While driving various speeds, the contact rear ended another vehicle. The air bags failed to deploy. The contact sustained arm, back, and head injuries that required medical attention. The driver of the other vehicle sustained back, face, and shoulder injuries that required medical attention. A police report was not filed. The vehicle was able to be driven. The contact received notification of NHTSA campaign number: 16V384000 (air bags). The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The vehicle was taken to star Ford Lincoln (located at 1101 s brand blvd, glendale, ca 91204, [phone]) and was informed that the part was not available. The manufacturer was notified of the failure and advised the contact to take the vehicle to the dealer. No further assistance was offered. …

96,000 miles · Jun 2016 · crash · 2 injuries

Tl* Takata recall. The contact owns a 2006 Ford Fusion. The contact received notification of NHTSA campaign number: 16V384000 (air bags). While driving 55 MPH, the driver in the preceding vehicle stopped abruptly and the contact rear ended the vehicle. The air bags did not deploy. A police report was filed. The other driver was injured, but the contact was unaware if medical attention was required. The contact was not injured. The contact's vehicle was towed to an auto body repair facility for repaires, but the cause of the air bag failure was not determined. The dealer (mccombs Ford west, 7111 northwest loop 410, san antonio, tx 78238, [phone]) stated that recall parts May be available in late September of 2018. The manufacturer was notified of the failure. The failure mileage was 113,750.

114,000 miles · May 2018 · crash · 1 injury

Tl* the contact owns a 2006 Ford Fusion. While driving 45 MPH, the brake pedal was depressed, but failed to stop the vehicle. As a result, the contact rear ended another vehicle. The passenger side air bag did not deploy; however, the driver side air bag deployed. A police report was filed. The contact sustained cuts and bruises, but medical attention was not required. The vehicle was towed to the contact's residence where it was awaiting inspection by the insurance company. The dealer was not made aware of the failure. The manufacturer was notified of the failure and advised the contact to call the insurance company. The failure mileage was approximately 250,000. Updated 10/2/18

250,000 miles · Aug 2018 · crash · 1 injury

Related recalls

Air bags › Frontal › Driver side › Inflator module

NHTSA recall 21V-158 · Mar 10, 2021 · 2,602,668 vehicles

Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles.

Remedy: Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge.

Air bags › Frontal › Passenger side › Inflator module

NHTSA recall 17V-024 · Jan 10, 2017 · 654,695 vehiclesDo not drive

Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the…

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge.

Air bags › Frontal › Passenger side › Inflator module

NHTSA recall 16V-384 · May 31, 2016 · 1,892,343 vehiclesDo not drive

Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California,…

Remedy: Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge.

Airbag complaints in other Fusion years

’06’07’08’09’10’11’12’13’14’15’16’17’18’19’2031961563835959133040410143395028544
Airbag complaints per model year, Ford Fusion.

Frequently asked questions

How common are airbag problems on the 2006 Ford Fusion?

NHTSA has 319 complaints about the air bags of the 2006 Ford Fusion, 44% of the model year's 730 complaints. The component named most often is frontal (5 mentions).

Is there a recall for 2006 Ford Fusion airbag problems?

Yes — NHTSA recall 21V-158 (inflator module, Mar 10, 2021); NHTSA recall 17V-024 (inflator module, Jan 10, 2017); NHTSA recall 16V-384 (inflator module, May 31, 2016). Recall repairs are free at authorized dealers.

At what mileage do 2006 Ford Fusion airbag problems start?

Half of the complaints with a recorded mileage happened before about 103,000 miles, and 8% before 25,000 miles.

Is it dangerous?

Owners linked 25 crashes, 0 fires and 25 injuries to air bags problems on this model year. If you notice symptoms, have the car checked before driving further.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.