Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2019 Ford F-250 SD owners, lightly cleaned up (personal details are redacted by NHTSA).
The contact owned a 2019 Ford F-250. The contact stated while driving 5MPH, the vehicle exploded and the fire was noticed by the neighbor. The fire was coming out the front wheel well and the engine. The contact stated no warning lights illuminated. The fire department extinguished the fire. The vehicle was not towed to the dealer. The vehicle remained at the contacts home unrepaired. The manufacturer was informed of the failure. The failure mileage was 13100.
I was driving my truck with no prior issues nor check engine light warnings, suddenly my truck began to lose speed, warning light came on instrument panel stating something to the effect of reduced power, I heard a loud noise (similar to the sound of a tire blown), as I looked out of the drivers side window I observed flames coming from the left front fender well. I was able to pull out of traffic coasting off into the median. Once in the median My wife and myself had to evacuate the truck immediately for our own safety. the engine compartment was rapidly becoming fully involved with fire. Attempted to extinguish fire with three fire extinguishers, called 911 and waited on fire department to arrive. …
The contact owns a 2019 Ford F-250. The contact stated while driving at various speeds, the vehicle lost motive power. The message "Mass Air Flow Sensor" was displayed. Additionally, the contact stated that he smelled a burning odor and noticed that black smoke was coming from underneath the hood. The contact was able to veer to the side of the road. The vehicle was towed to the dealer, where it was diagnosed that the Charge Air Cooler (CAC) hose had failed and needed to be replaced. The contact stated that the vehicle was repaired; however, the failure recurred. The contact stated that the vehicle was towed to the dealer, where the CAC hose was replaced a second time; however, the failure persisted. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 15,000.
The contact owns a 2019 Ford F-250. The contact stated while driving 30 MPH and depressing the accelerator pedal, the vehicle failed to respond as intended and lost motive power. The contact reversed over to the right side of the roadway and exited the vehicle. The contact inspected under the hood but found no cause for the failure. The contact re-entered the vehicle, shifted into reverse, and reversed back into the driveway. The contact stated the failure had occurred on two separate occasions. The vehicle was towed the dealer where it was diagnosed and determined that rodents had chewed on the wiring harness, and the wiring harness needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure and opened a case. The contact was referred to the NHTSA Hotline to report the failure. The approximate failure mileage was 82,000.
The contact owns a 2019 Ford F-250. While driving at approximately 20 MPH, there was an abnormal sound coming from underneath the vehicle, and the check engine warning light illuminated. The vehicle was taken to a dealer to be diagnosed; however, the dealer stated that the cause of the abnormal sound and the illuminated check engine warning light was unknown. The contact was notified of an unknown recall; however, the VIN was not included. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline to have the VIN added to the recall. The failure mileage was approximately 205,000.
My wife and children we driving when smoke appeared from the engine area, the engine warning lights came on and the engine lost power, the cab filled with smoke from the vents as she got the truck to the side of the road and used one fire extinguisher that we had in the truck others came and helped extinguish with water as well as police and fire dept. A police report is filed as well as a insurance claim and I have asked for a fire investigation, there is a serious problem with this vehicle. Note: This vehicle was just at 5 star ford for recall updates and no issues were noted.
This vehicle was manufactured with a defective fuel injector pump that has led to excessive wear and damage to the engine. We have experienced catastrophic failure with a repair estimate pending of over $17,000. When the components failed, our driver was on a dangerous section of road. He was not struck by other traffic, but was left stranded for 7 hours. Our company has purchased 6 of these Ford F250 with 6.7L engines. Ford needs to issue a recall on these systems.
The contact owns a 2019 Ford F-250. The contact stated that there were oil stains on the driveway where the vehicle was parked. The vehicle was taken to the dealer, where it was diagnosed and determined that the rear main seal had failed and needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 68,900.
The contact owns a 2019 Ford F-250. The contact stated that while the vehicle was at the local dealer for routine maintenance, the dealer informed the contact that oil was leaking from the upper oil pan. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was 80,500.
My vehicle caught on fire. I had been pulling my trailer and I pulled over to park when my truck began smoking. I attempted to open the hood and the truck was on fire. None of the sensors activated and I didn't have any indication the truck was overheating.
Related recalls
Engine
Ford Motor Company (Ford) is recalling certain 2015-2019 Ford F-150 and 2017-2019 Ford F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty pick-up trucks equipped with an engine block heater and previously remedied under recall 18V894.
Remedy: Ford will notify owners, and dealers will disable the engine block heater from being used. When replacement cables become available, a second notice will be mailed and dealers will replace the engine block heater cord,…
Engine complaints in other F-250 SD years
Frequently asked questions
How common are engine problems on the 2019 Ford F-250 SD?
NHTSA has 23 complaints about the engine & cooling of the 2019 Ford F-250 SD, 2% of the model year's 1,165 complaints.
Is there a recall for 2019 Ford F-250 SD engine problems?
Yes — NHTSA recall 19V-278 (engine, Apr 8, 2019). Recall repairs are free at authorized dealers.
At what mileage do 2019 Ford F-250 SD engine problems start?
Half of the complaints with a recorded mileage happened before about 20,000 miles, and 62% before 25,000 miles.
Is it dangerous?
Owners linked 0 crashes, 4 fires and 0 injuries to engine & cooling problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.