2022 Kia EV6 Fuel System Problems

Owner reports

Selected complaints filed with NHTSA by 2022 Kia EV6 owners, lightly cleaned up (personal details are redacted by NHTSA).

After driving my vehicle for a few minutes on my way to work my car lost speed rapidly, going from 40 mph to 25 then seconds later to 22 mph. I tried to accelerate; the car was unresponsive and would not accelerate over 22 mph. Dropping speed rapidly and suddenly during rush hour on a secondary road with a limited shoulder was unnerving as the slow response required waiting for a gap in traffic flow to safely turn around to head home. Upon returning home a message appeared on right side of dash board in an orange circle "check vehicle system" with a small upside down triangle with letters EV also inside this circle and a "small orange battery" picture showed on the left. I called Kia Roadside Assistance and reported the above and was advised it would take about 90 minutes for a tow to dealer as I was unwilling to drive it. …

While driving in a major thoroughfare, a red warning came on to check the electrical system, and that propulsion power may be limited. We pulled over to a parking area and consulted the manual. It suggested turning the engine off and back on again - we did so, but the warning remained. We determined that we were 2-4mi from our Kia dealer. Based on the manual information, we believed we would be able to drive at a slow speed and selected a route towards the dealer that avoided the highway. However then the 'turtle' warning light came on and we we were reduced to walking pace. We pulled into a side road, but were unable to pull over completely before we lost all motion. We activated the warning lights, but after a minute or so there was not even sufficient power for those. This was a rainy day with not great visibility. We feel lucky and this could have been so much more dangerous. …

Was driving to go pick up one of my kids later at night. Was roughly 1/2 mile from home driving about 40 mph when I heard a pop / noise on the rear passenger side. Was unsure if I had rolled over something or what. Shortly after that (few seconds later), the "Check Electrical System" came on. Since I was close to home, I elected to turn around to go home since I could conduct a fairly easy turn around near the sub-division. Before I did that, the car then noted "Limited Power" and came up with the Turtle icon. The speed was restricted to 25 mph. This continued for roughly several hundred feet. At that point, a second warning noting a critical issue came up and the speed was further restricted to 12 mph. I was able to go through the 4-way stop sign, continued to drive under the restricted speed. …

On April 13, 2024, when I started my vehicle, the instrument cluster immediately flashed the following warning msg surrounded by a flashing red circle: 12V Battery Very Low Stop Safely I turned the vehicle off, waited a few seconds and when I started it again the message did not appear. I contacted KIA USA and received a Recall Inquiry Case #. On April 18th, when I started my vehicle the same 12V Battery Very Low, Stop Safely msg displayed. It did not disappear upon restarting. Within 5 mts ALL the electrics were dead, including the instrument cluster AND the parking/emergency brake control AND the Vehicle Start On/Off button. I am very fortunate I was not driving on the highway when this occurred. Ditto for other drivers. My vehicle had to be towed to my dealer/service center. The tow service jumped the 12V battery and was able to drive it up on the flatbed. …

In November 2024, my 2022 Kia EV6 became suddenly non-drivable due to electrical failure consistent with a repeat ICCU/12-volt system malfunction. The vehicle would not start or maintain normal electrical power and became stuck in accessory mode, creating a loss of propulsion and complete loss of transportation. This vehicle previously experienced an ICCU failure earlier in 2024 that required dealership repair and battery replacement. After that repair, the vehicle again developed electrical failure symptoms, including loss of 12-volt power and inability to operate. Due to the unsafe non-drivable condition, Kia Roadside Assistance directed and arranged a tow to a Kia dealership. Upon arrival at the dealership, new undercarriage and wheel-well damage was documented within approximately 90 minutes of drop-off. …

On multiple occasions, while driving on the freeway, the vehicle experienced a clunking noise and complete loss of propulsion. Safety was put at risk as the vehicle had to navigate off to the shoulder of the freeway at a speed significantly slower (due to no acceleration available) than traffic with reduced braking capability. Once on the shoulder the vehicle needs to be turned off then on again then it functions as normal. Due to the intermittency of the issue, the dealer was not able to reproduce the problem, therefore they will not fix it. When the issue occurs, there are no warning messages on the display. The dealer has stated there are no error codes stored in the computer. This issue seemed to go away after an ICCU fix was applied, but came back after the ICCU recall was recently applied. …

On 5 May 2023 our 2022 Kia EV6 WIND AWD Automatic vehicle (~11,200 miles on the odometer) was being driven under normal conditions at approximately 30 mph in city traffic when the car lost motive power and a dashboard alerts appeared stating "stop vehicle and check power supply" and "check electrical vehicle system." The driver complied but the shutdown occurred on a heavily trafficked road and put the driver and other travelers at risk and caused the driver considerable distress. The incident was reported to the dealer and manufacturer via the Kia Access app, and the car was towed to the nearest Kia dealer and service center on May 8. The dealer diagnosed the problem as caused by a defective ICCU (a part of the electrical powertrain control system) requiring replacement. As of 12 July 2023, Kia has not provided a replacement part and it remains on backorder with no ETA for arrival. …

To the questions listed: 1) For the last number of months the car will not fully charge when using a Level 2 charger (note: it will charge using a Level 3 charger). When charging I will get a message that "Charge Interrupted". When I go out to the car the charging has in fact stopped, and the charging cable connector is very hot to the touch. 2) In addition to the inconvenience, I worry the car is a fire hazard putting my family at risk. 3) The Kia dealers have not been able to replicate the problem and insist it is a problem with my charger at home. (Note: I have tested my charging unit on my son's Nissan Leaf and it works fine.) Note: they did apply the "Voluntary Service Campaign" however that did not fix the problem. 4) The car has not been inspected by anyone other then two Kia dealers. …

Persistent ICCU failure causing charging interruptions, "Check Vehicle Charging System" "Stop vehicle and check power supply" warnings, low 12V battery voltage (down to 12.1V), and risk of power loss/strand. Kia Connect sent "Charge Interrupted" alert during a session that reached 99%. Multiple prior recalls/attempts failed to resolve (Sep 2023 TSB ELE291 BMS, Jun 2024 SC271 ICCU SW, Jan 2025 SC273 VCU SW, May 2025 SA5999 limp-home logic, Sep 2025 dead 12V stranding). Towed Feb 2026 after stranding; dealer confirmed ICCU failed (DTC P1A9096), replaced ICCU (P/N 36400-1XFA0AQQK latest revision), fuse, and SW update under SC327 (24V-867). Repair completed same day (Feb 24, 2026), but dealer skipped charging system test and filling coolant. Safety impact: Stranded wife twice (dead battery and iccu failure), tow required, potential sudden power loss while driving. …

I was traveling on a neighborhood arterial road, when I heard a load thunk that seemed to come from beneath the rear seat. Moments later, I got a "Check electric vehicle system" warning, followed by "Stop vehicle and check power supply" in the dashboard. After another moment, the power was reduced to a maximum of 25 mph. I turned on the hazard lights because I was no longer able to match the flow of traffic (45 mph). No accident occurred. I was able to limp the car home on slower side streets. At home, I eventually got a "12v battery voltage low" message and the car was unable to move. I had to have the car towed to the dealership. The dealer service folks diagnosed the problem as a failed integrated charging control unit (ICCU). This same problem has been reported by others in the Kia EV forums. …

Fuel System complaints in other EV6 years