Ford F-450 SD Transmission Problems

Owners have filed 53 complaints about transmission & drivetrain problems with the Ford F-450 SD — 12% of all F-450 SD complaints. The worst model years are 1999 (15), 2008 (11) and 2000 (6). Problems typically start around 65,000 miles. 10 related recalls have been issued.

53complaints
1999worst year
65ktypical miles
10related recalls
1crashes
3fires

Transmission complaints by model year

’95’96’97’98’99’00’01’02’03’04’05’06’07’08’09’10’11’12’13’14’15’16’17’18’19’20’21’22’23’24’25’26115631311111111421
Transmission complaints per model year, Ford F-450 SD.
YearComplaintsShare of year's complaintsTypical mileage
2025150%—
202228%—
2021422%78,000 miles
2019133%58,000 miles
20171100%—
2011117%15,000 miles
2009133%134,000 miles
20081116%50,000 miles
200716%86,000 miles
200513%97,000 miles
200439%105,000 miles
200217%30,000 miles
2001313%40,000 miles
2000614%86,000 miles
19991523%88,000 miles
1997125%—

Which parts fail

  • Clutch assembly
    14
  • Manual transmission
    9
  • Automatic transmission
    8
  • Clutch assembly › Pedal/hand lever(motorcycle)
    4
  • Automatic transmission › Lever and linkage › Column shift
    1
  • Driveline › Differential unit
    1
  • Transfer case (4-wheel drive)
    1

Components named in complaints (automatic and manual transmissions, CVT, axles, driveshaft, 4WD/AWD).

Mileage when the problem started

  • Under 25k
    626%
  • 25k–50k
    313%
  • 50k–75k
    313%
  • 75k–100k
    626%
  • 100k–150k
    417%
  • 150k+
    14%

What owners report

The contact owned a 2021 Ford F-450 Super Duty. The contact stated that while driving 35 MPH on an 8 percent decline and pulling a trailer, the vehicle slightly responded upon depressing the brake pedal. Additionally, the transmission failed to downshift and was stuck in 10th gear. The contact pumped the brakes; however, the failure persisted. The contact drove into the shoulder of the roadway, and the vehicle was able to stop. The contact noticed smoke, and upon inspecting underneath the vehicle, the contact noticed that the rear brakes were on fire. The contact was able to extinguish the fire with a fire extinguisher. There was no injury sustained. The vehicle was towed to the residence of the contact's friend, where the trailer was detached from the vehicle. The vehicle was driven to the dealer, where it was test-driven, and the contact was informed that no failure was found. …

2021 F-450 SD · 78,000 miles · Sep 2025 · fire

The contact owns a 2021 Ford F-450 SD. The contact stated that the vehicle was designed with a feature known as neutral idle control (NIC), where the vehicle automatically shifted into neutral(N) while at a complete stop to reduce fuel consumption. The contact stated that while at a stop with the feature engaged, the vehicle abruptly jerked, or hesitated while depressing the accelerator pedal. There was no warning light illuminated. The vehicle was taken to a dealer where the transmission was replaced; however, the failure persisted. The dealer was notified of the failure and informed the contact that the failure was a normal characteristic of the feature and that no additional repairs could be made to the vehicle. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was 2,763.

2021 F-450 SD · 3,000 miles · Jan 2022

The contact owns a 2008 Ford F-450. The contact stated while driving at approximately 65 MPH, the transfer case exploded, and the front windshield shattered. No injuries were sustained; however, several other vehicles sustained cosmetic damage. No warning light was illuminated. A Police report was filed. The vehicle was not drivable and was towed to an independent mechanic for a diagnostic test. The contact was informed that the transfer case, drive shaft assembly, fuel injection pump, fuel lines, and transmission wiring harness needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure and confirmed that there was no recall associated with the failure. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The failure mileage was 164,176.

2008 F-450 SD · 164,000 miles · Sep 2024

I was making a left hand turn afyer stoping at a traffic light and loss power. The engine light came on and the turbo pressure gauge dropped. I took the truck into the dealer and the dealer told me that a manafold bolt had broken which caused a bad exhuast leak. Repair cost was $3500. I drove the truck less than 50 miles over the next two days and the problem happened again with loss of power and engine light on. I took the truck back the dealer and was informed that the high pressure fuel pump had exploded and sent metal debris through out the fuel system. I was then told the repair cost were going to $7500 ($6000 for parts and $1500 for labor). This is a bad Ford engineering design problem and should be paid for by Ford as well as a recall on all models using the same hpfp assembly.

2008 F-450 SD · 124,000 miles · Jun 2015

Vehicle looses power, no acceleration, occurs most frequently under heavy load or high acceleration demand, told by Ford dealer the problem is caused by de-laminating fuel tank resulting in fuel tank coating entering the fuel system and obstructing diesel fuel flow to motor when high demand for duel occurs. Near collision at freeway speeds and was very dangerous to pull over when there was no shoulder. Ford dealer states the cost to repair is over $3,500.00 and open ended depending on whether the fuel tank coating entered the motor or injectors. They want to start by replacing the harness, fuel tank and fuel pump and go from there. Ford refuses to honor this clear manufacturing defect.

2004 F-450 SD · 59,000 miles · Nov 2012

2004 f-450 6.0 diesel in shop 15 times, hoses burn replace and burns again ,truck shakes real bad . Oil leaks , radiator hoses leaks ,glow plugs,bad injectors ,wires rubs motor shuts truck off,instrument panel battery light comes on and off and then stays on. Loses power.

2004 F-450 SD · Dec 2003

Emergency brake cable assembly broke, manual brake clutch assembly failed on 07/29/02. These components failed while consumer was utilizing components for towing. Consumer also states the glow plug sensor failed, the air condition sensor failed.

2001 F-450 SD · Clutch assembly · Jun 2002

While driving vehicle, and upon impact of hitting a pole, the airbags did not deploy. Consumer stated when the bumper anf grille was removed there was no air bag sensor, the vehicle hit pole and went air borne and landed on a 3ft rock upon hitting a tree, consumer stated the transmission and engine had previously been replaced.

2000 F-450 SD · Manual transmission · Dec 2001 · crash · 1 injury

Related recalls (10)

Power train › Automatic transmission › Gear position indication (PRNDL)

NHTSA recall 25V-163 · Mar 14, 2025 · 11,621 vehicles

Ford Motor Company (Ford) is recalling certain 2025 Super Duty F-250, F-350, and F-450 vehicles. The steering column shifter may have been improperly welded and detach from the steering column.

Remedy: Dealers will inspect the steering column serial numbers and replace the steering column as necessary, free of charge. Owner notification letters were mailed April 28, 2025.

Power train › Driveline › Driveshaft

NHTSA recall 22V-880 · Nov 29, 2022 · 18,808 vehicles

Ford Motor Company (Ford) is recalling certain 2017-2018 F-Super Duty F-250, F-350, and F-450 4x4 vehicles. A radial damper inside the driveshaft may move out of position over time, which can cause a driveshaft imbalance and result in a fracture.

Remedy: Dealers will replace the driveshaft, free of charge. Owner notification letters were mailed July 27, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S74.

Power train › Automatic transmission

NHTSA recall 22V-256 · Apr 14, 2022 · 23,165 vehicles

Ford Motor Company (Ford) is recalling certain 2020 Super Duty F-250, F-350, F-450, and F-550 vehicles equipped with 6.7L diesel engines. A washer within the vehicle's transmission can disintegrate, causing metallic debris to become lodged in the 'Park' mechanism.

Remedy: Dealers will replace a gearset within the transmission, free of charge. Owner notification letters were mailed on April 19, 2023. Owners may contact Ford customer service at 1-866-436-7332.

Power train › Axle hubs

NHTSA recall 21V-390 · May 25, 2021 · 17,616 vehiclesDo not drive

Ford Motor Company (Ford) is recalling certain 2021 F-350, F-450, F-550, and F-600 vehicles equipped with dual rear wheels and front wheel hub extenders. The front wheel hub extenders may be improperly attached to the front rotor hub assemblies, which could result in separation of the wheels and wheel extenders from the vehicle.

Remedy: Owners are instructed not to drive their vehicles until the torque of the wheel extender nuts can be verified. Dealers will inspect and tighten the front wheel hub extender nuts, free of charge.

Power train › Automatic transmission

NHTSA recall 18V-802 · Nov 14, 2018 · 4 vehicles

Ford Motor Company (Ford) is recalling certain 2019 Ford F-250 Super Duty, F-350 Super Duty and F-450 Super Duty vehicles. An incorrect transmission case casting may cause the park pawl assembly to not be secured, possibly resulting in unintended vehicle movement.

Remedy: Ford will notify owners and dealers will inspect the transmission case, replacing the transmission as necessary, free of charge. The recall began December 7, 2018.

Show 5 more recalls

Power train › Driveline

NHTSA recall 17V-212 · Mar 27, 2017 · 509 vehicles

Ford Motor Company (Ford) is recalling certain 2017 Ford F-450 and F-550 Superduty vehicles. Operating the vehicle at highway speeds may cause the driveline to vibrate and fracture the driveline components or the transmission.

Remedy: Ford will notify owners, and dealers will replace the driveshaft and two center bearing brackets, free of charge. The recall began May 18, 2017. Owners may contact Ford customer service at 1-866-436-7332.

Power train › Automatic transmission › Control module (TCM/PCM/tecm)

NHTSA recall 15V-175 · Mar 25, 2015 · 6,322 vehicles

Ford Motor Company (Ford) is recalling certain model year 2011-2015 Ford F-350, F-450, and F-550 trucks manufactured February 22, 2010, to January 30, 2015, and equipped with ambulance or fire engine preparation packages.

Remedy: Ford will notify owners, and dealers will update the Powertrain Control Module (PCM) software, free of charge. The recall began on April 22, 2015. Owners may contact Ford customer service at 1-866-436-7332.

Power train › Automatic transmission › Control module (TCM/PCM/tecm)

NHTSA recall 14V-204 · Apr 17, 2014 · 3,973 vehicles

Ford Motor Company (Ford) is recalling certain model year 2015 F-250, F-350, F-450, and F-550 Super Duty trucks manufactured September 13, 2013, through March 28, 2014, and equipped with 6.2L gasoline or 6.7L diesel engines and 6R140 transmissions.

Remedy: Ford will notify owners, and dealers will update the transmission software, free of charge. The recall began on May 6, 2014. Owners may contact Fords customer service at 1-800-392-3673.

Power train › Automatic transmission › Control module (TCM/PCM/tecm)

NHTSA recall 07V-139 · Mar 26, 2007 · 33,169 vehicles

On certain trucks equipped with a 6.4l diesel engine, excessive temperatures in the diesel particulate filter in the exhaust system May result from excess hydrocarbons in the exhaust.

Remedy: Dealers will reprogram the power train control module. The recall began on April 3, 2007. Owners May contact Ford at 1-800-392-3673.

Power train › Manual transmission

NHTSA recall 98V-235 · Sep 24, 1998 · 4 vehicles

Vehicle description: medium duty trucks built on a 165" wheel base, 4x2 chassis-cabs equipped with a 6.81 engine, 5 speed manual transmission and optional 5.38:1 rear axle ratio. The two-piece drive shaft can be damaged if the vehicle is driven at speeds in excess of 80 miles per hour.

Remedy: Dealers will replace the drive shaft on these vehicles.

Frequently asked questions

Which Ford F-450 SD years have transmission problems?

By NHTSA complaints, the 1999 (15), 2008 (11) and 2000 (6) model years. Transmission complaints make up 23% of all complaints for the 1999.

Is there a recall for Ford F-450 SD transmission problems?

Yes — 10 recalls, including 25V-163 (gear position indication (prndl), Mar 14, 2025); 22V-880 (driveshaft, Nov 29, 2022); 22V-256 (automatic transmission, Apr 14, 2022). Recall repairs are free at authorized dealers; check a specific car with the VIN recall check.

At what mileage do Ford F-450 SD transmission problems start?

Across all years, half of the complaints with a recorded mileage happened before about 65,000 miles; 39% happened before 50,000 miles.

What part fails most often?

Owners most often name the clutch assembly (14 mentions), followed by the manual transmission (9).

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.