2022 Ford F-350 SD Fuel System Problems

Which parts fail

• Delivery › Hoses, lines/piping, and fittings
  1

Components named in complaints (fuel pump, injectors, fuel tank, hybrid and EV propulsion).

Mileage when the problem started

• Under 25k
  229%
• 25k–50k
  114%
• 50k–75k
  229%
• 75k–100k
  114%
• 100k–150k
  114%
• 150k+
  00%

Owner reports

Selected complaints filed with NHTSA by 2022 Ford F-350 SD owners, lightly cleaned up (personal details are redacted by NHTSA).

The contact owns a 2022 Ford F-350 SD. The contact became aware that there was fuel leaking from the vehicle. The vehicle was taken to the dealer where it was diagnosed that the fuel lines were chewed on by rodents causing the fuel leak. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 3,167. Update: The contact owns a 2022 Ford F-350 SD. The contact became aware that there was fuel leaking from the vehicle upon remote startup. Gasoline was spraying from the vehicle and was noticed by sight and smell when approaching the vehicle. The vehicle was flatbed towed to the dealer, after being cleared from being a fire hazard by the Lake County Fire Dept claim [redacted]. The dealer diagnosed that the tank vent and nearby fuel lines were chewed on by rodents causing the fuel leak. The vehicle was not repaired under warranty. …

The contact owns a 2022 Ford F-350SD. The contact stated while driving at 5 MPH, the vehicle shut off with the check engine warning light illuminated. The contact used a diagnostic machine and diagnosed the vehicle and determined that the high-pressure fuel rail and high-pressure fuel rail sensor were defective. The contact replaced the high-pressure rail fuel sensor; however, the error code remained. The contact stated that while driving at an undisclosed speed, there was an abnormal popping sound coming from the vehicle, with the check engine warning light illuminated. The contact self-diagnosed the vehicle and retrieved a code that the low-pressure fuel rail was defective. The contact also discovered oil leaking out of the O-rings where the fuel injectors were located. The dealer was contacted, and the vehicle towed to the dealer. …

The contact owns a 2022 Ford F-350. The contact stated that while stopped at a traffic signal with his foot on the brake pedal, the vehicle suddenly accelerated as if he had applied the accelerator. The contact stated that his vehicle front end crashed into the rear end of the vehicle. The contact stated that he turned the vehicle off to stop it from continuing to gain forward momentum. The contact stated that he was able to restart the vehicle and pulled over. The contact stated that his lower front bumper was dented and had scratches. The contact stated that the vehicle he had crashed into had damage to the tail gate and rear bumper. The contact stated that no one was injured and both vehicles were able to drive away. The police were not called. The contact stated that prior to the crash the vehicle was having multiple electrical failures and numerous warning lights had illuminated. …

The contact owns a 2022 Ford F-350 SD. The contact stated while starting the vehicle with the brake pedal depressed, the RPM rose to the RED line. The contact turned off the vehicle and then restarted the vehicle made sure that the accelerator pedal was not depressed. After restarting the vehicle with the brake pedal depressed, the RPMs increased immediately, and the vehicle lunged forward. The contact placed the vehicle into drive which had caused the RPMs to immediately decrease. The vehicle was taken to the dealer however, the mechanic was unable to determine the cause of the failure due to not being able to duplicate the failure. The dealer did not have the diesel mechanic-certified staff needed to repair the vehicle. The vehicle had not been repaired. The vehicle was towed to another dealer who had the diesel mechanic-certified staff needed for the repair. …

The contact owns a 2022 Ford F-350 SD. The contact stated that while attempting to accelerate from a complete stop, the vehicle lost power. There was no warning light illuminated. The vehicle was able to restart. The contact received notification of NHTSA Campaign Numbers: 25V455000 (Fuel System, Gasoline), 25V686000 (Back Over Prevention), 26V104000 (Electrical System, Exterior Lighting), and 26V204000 (Visibility); however, the parts to do the recall repairs were not yet available. The vehicle was taken to the dealer but was not diagnosed or repaired. The dealer stated that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the failure. The failure mileage was approximately 30,000.

The contact's husband owns a 2022 Ford F-350 SD. The contact stated that while depressing the accelerator pedal, the vehicle lost motive power with the check engine warning light displayed on the instrument panel. The vehicle was taken to the dealer where a diagnostic test was performed, and the contact was informed that the high-pressure fuel pump (HPFP) needed to be replaced. The contact initially assumed that the vehicle would be covered under warranty; however, the warranty did not cover the repair. The contact was then referred to the manufacturer for assistance. The manufacturer referred the contact to the NHTSA Hotline to report the failure. The vehicle was repaired out of pocket. The failure mileage was approximately 140,000.

The contact owns a 2022 Ford F-350 SD. The contact stated while driving 15 MPH, the vehicle lost motive power and vehicle stalled. The contact stated there was an abnormal sound coming from the engine. An unknown message was displayed on the instrument panel. The vehicle failed to restart and was pulled into a gas station by another driver. The vehicle was then towed to the residence. A mobile mechanic diagnosed that the CP4 pump had failed. The contact was informed that the CP4 pump needed to be replaced. The vehicle had not been repaired. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 90,000.

NHTSA Complaint Draft Vehicle Information: Year/Make/Model: 2022 Ford F-350 VIN: [redacted] Recall Campaign: 25S75 / 25V455 Mileage: 38606 Problem Description: My 2022 Ford F-350 is subject to recall 25S75/25V455 (low-pressure fuel pump failure). Ford notified me on July 8, 2025, that no remedy is currently available. The recall states the fuel pump can fail, resulting in a loss of fuel pressure and engine stall while driving. This creates a serious safety risk of crash or injury. Despite acknowledging the defect, Ford has not provided a remedy, a timeline for repair, or safe alternative transportation. I feel unsafe driving this vehicle, and I am still financially responsible for it. Safety Concern: The risk of the engine stalling while driving, especially at highway speeds, creates an immediate danger to myself, passengers, and other motorists. …

The fuel lines are made of a plastic that attracts rodents. At 3000 miles on the odometer mine were chewed thru, I remote started it and saw the fuel dumping and spraying on the ground. Had I not seen or smelt the gas and got into the vehicle before starting it. It would have caught fire and burnt to the ground. Ford would not take ownership of this design flaw, rodent damage is not under their warranty, so I had to pay for the repair which included a 34 gallon fuel cell replacement. I would imagine many other vehicles including the recent SUV fires might have a similar issue. Once the fire starts, there's no way to establish root cause for the failure because all evidence would be destroyed.

The contact owns a 2022 Ford F-350 SD. The contact received notifications of NHTSA Campaign Numbers: 25V455000 (Fuel System, Gasoline) and 25V686000 (Back Over Prevention); however, the parts to do the recall repairs were unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repairs. The contact stated that while attempting to accelerate from a stop, the vehicle hesitated before accelerating. There were no warning lights illuminated. The dealer was contacted, and it was confirmed that parts were not yet available. The manufacturer was made aware of the issue. The failure mileage was unknown.

Related recalls

Fuel System complaints in other F-350 SD years