Which parts fail
Components named in complaints (wheels, lug nuts, original-equipment tires, TPMS).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2016 Ford Escape owners, lightly cleaned up (personal details are redacted by NHTSA).
The contact owns a 2016 Ford Escape. The contact stated that while the vehicle was at the dealer for a tire rotation, the dealer informed the contact that they could not perform the tire rotation due to the lug nuts being swollen. The dealer informed the contact that the lug nuts needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and advised the contact to file a complaint with NHTSA. The manufacturer informed the contact that the warranty had expired. The failure mileage was 42,985. The contact has stated that the lug nuts were replaced at their own expense.
The contact owns a 2016 Ford Escape. The contact stated that while the vehicle was at the dealer for an oil change and tire rotation, the contact was informed that the lug nuts on all four wheels had become swollen and could not be removed. The vehicle was not repaired. The cause of the failure was not determined. The manufacturer was notified of the failure. The failure mileage was 49,436.
The front driver side tire went flat. When a friend tried to remove lug nuts it was discovered that the lug wrench supplied by Ford with the vehicle would not fit over 3 of the 5 nuts. In a youtube video search from home I discovered that Ford had applied a metal coating to the outside of the lug nuts that in time tends to swell and prevents a socket from from going over the lug. Several videos showed people using hammers to force a larger socket over it and using an impact hammer to get the lugs off. Some took 20 mins. to remove. Since our lugs could not be removed on the roadside, a can of FIX-A-FLAT and a short drive on the near flat to a service station allowed them to get the car to a safe place for the night. The next day a call to the SERVICE MANAGER at Dick Hannah Ford dealership in Sandy Oregon [phone]) was no help and he said he had never heard of this before. …
Right rear differential - 2016 AWD Ford Escape - Titanium Version - 2L engine Long story short: I had the rear brakes replaced in November 2021 at Fox Ford in Traverse City, Michigan. After having the rear brakes replaced, my husband noticed fluid leaking from around the right rear wheel. I returned the vehicle x 3 to Fox Ford; told it was the vent tube. Service advisor unable to find any reason for the right rear vent tube to be leaking. Since then, I have had my Silver Bullet looked at by my local, independent mechanic. He confirms the right rear vent tube is leaking. He noted during one of the visits the rear differential fluid was very low. Subsequent to re-filling the differential fluid, the vent tube continues to leak. Short of tearing into the rear differential, the cause is unknown, but a reported problem with Fords. …
There was a flat on the left rear tire last Friday, Aug 2. It had to be changed at home because it was ruined and could not be aired up. When I tried to take the lug nuts off, the plastic coating on the nuts (whose stupid idea was that!!) made it impossible to get the Ford lug wrench on the nuts. Since my options at that time were very limited, I hammered the lug wrench on by force and finally got the nuts off. It did not improve their looks or usefulness a bit. After buying a new tire I went to the Ford dealer to get some usable lug nuts. They had nothing to offer, but did say their mechanics frequently complained that the lug nuts were faulty. Who would have ever imagined a manufacturer would ever screw up something as basic as lug nuts!! Next car or truck I buy will not have such nonsense or I won't buy it.
During routine oil change, the mechanic informed me that the tires could not be rotated due to swollen lug nuts. In order for other routine maintenance to be performed to ensure the vehicle is in safe operating condition, I had to purchase new lug nuts so the mechanic could complete the maintenance. The mechanic did not have the lug nuts available and I had to pay for labor. The reason the mechanic gave for not removing the swollen lug nuts was the lug nuts are likely to break during removal. In the event I have a flat tire, I would either be unable to remove the nuts myself or would drive with possibly damaged lug nuts. Damaged lug nuts could cause undue stress on other lug nuts, leading to breaks. Broken lug nuts mean tires can fly off cars. This seems like a major safety issue that Ford needs to address.
Vehicle tire became flat after striking an object in the road. Using the Ford provided equipment in the vehicle I was unable to use the lug nut wrench to remove the original Ford lug nuts from the wheel. It appears the lug nuts had become swollen/deformed and would no longer fit into the provided wrench thereby not allowing me to safely remove the affected tire and install the temporary spare. The vehicle was brought to a Ford dealership for repair. The dealer stated this is a known issue. The lug nuts are at the dealership for inspection if needed. My safety was put at risk as I was unable to remove the flat tire and install the emergency spare. A complaint was filed with Ford Motor Company as well.
A hole the size of a quarter suddenly blew out of the inside section of the metal wheel while driving 65 mph, and the tire instantly went flat. There was nothing in or on the road, no prior accidents that may have damaged the wheel, and there was no existing or resulting damage to the tire. Thankfully the wheel was on the rear passenger side. If it had been on the front end, the driver most likely would have lost control of the vehicle, causing a serious accident at a high rate of speed.
I purchased the Goodyear Assurance tires (235/55R17) when I purchased my Escape with the understanding that they had a life of 80,000 miles. They're barely through the halfway point and show signs of cracking and wire protrusion. We ran over a screw and they hole was beyond repair and the technician pointed out how the tire was failing. All four are being replaced for safety concerns.
My Ford mechanic states that my lug nuts are swollen. This would make it impossible for me to change my tires if something happened and I had a flat tire on the road. This seems a like a clear manufacturing defect and should be addressed at their expense not mine. Ford is quoting a price of $276 (without taxes) to replace all lug nuts. This is ridiculous.
Wheel & Tire complaints in other Escape years
Frequently asked questions
How common are wheel & tire problems on the 2016 Ford Escape?
NHTSA has 34 complaints about the wheels & tires of the 2016 Ford Escape, 3% of the model year's 1,162 complaints. The component named most often is lugs/nuts/bolts/studs (7 mentions).
Is there a recall for 2016 Ford Escape wheel & tire problems?
No. NHTSA lists no wheels & tires recall for the 2016 Ford Escape, though it has 4 recalls for other components. If the problem is widespread, a repair may still be covered by an extended warranty or a manufacturer service bulletin — ask a dealer.
At what mileage do 2016 Ford Escape wheel & tire problems start?
Half of the complaints with a recorded mileage happened before about 44,000 miles, and 15% before 25,000 miles.
Is it dangerous?
Owners linked 1 crash, 0 fires and 0 injuries to wheels & tires problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.