Most common 2002 Chevrolet Suburban problems
Share of the 286 complaints; one complaint can involve more than one system. "~" is the median mileage when the problem started.
Chevrolet Suburban complaints by model year
Best Suburban years: 2014, 2009, 2020. Years to avoid: 2015, 2021, 2023, 2022, 2024. Compare all years →
2002 Chevrolet Suburban recalls (2)
Service brakes, hydraulic › Antilock/traction control/electronic limited slip
Certain pickup trucks and sport utility vehicles May experience unwanted antilock brake system (ABS) activation. This condition is more likely to occur in environmentally corrosive areas.
Remedy: Dealers are to remove the wheel speed sensor and thoroughly clean the wheel speed sensor mounting surface on the bearing, apply rust inhibitor to the cleaned surface, grease the mounting surface, reinstall the wheel…
Structure
Certain pickup truck, van, and Mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by American technology components, inc. These units contain a courtesy light or lights that might overheat when the wire harness is exposed to excessive moisture and road salt.
Remedy: Dealers will replace the wiring harness on these running boards. Owner notification began March 7, 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free…
NHTSA defect investigations
Federal safety investigators have looked into 8 possible defects involving the 2002 Chevrolet Suburban:
Brake line corrosion failure
The Office of Defects Investigation (ODI) received Defect Petition DP10-003 on March 2, 2010, requesting the investigation of model year (MY) 2003 Chevrolet Silverado 2500HD 4WD pickup trucks for corrosion failures of the vehicle brake lines.DP10-003 was granted and on March 30, 2010, Preliminary Evaluation PE10-010 was opened on more than six million model year 1999 through 2003 light trucks and sport utility…
Crank position sensor failure - stall
The office of defects investigation (odi) opened a preliminary evaluation (pe06-016) on May 4, 2006 based on eleven vehicle owner questionnaires (voqs) and early warning (ewr) data alleging sudden engine shutdown while driving as a result of crank position sensor failures in my 2001-2002 general motors c/k platform vehicles equipped with 8.1l engines.in response to an information request letter sent by odi, general…
Unwanted low-speed ABS activation
In a letter dated August 29, 2005, GM notified odi that it was recalling certain model year 1999 through 2002 c/k pickup trucks and sport utility vehicles to correct a problem with anti-lock brake system (ABS) wheel speed sensor corrosion that May result in unwanted ABS activation and extended stopping distances during low-speed braking (recall 05v-379).GM's recall covers approximately 804,000 vehicles currently…
Steel wheel rim fracture
There have been less than 2 complaints per 100,000 subject vehicles related to the alleged defect.the oldest vehicles (my 1999) have only 2 complaints in over 140 thousand vehicles after over 4 years in service.the rate of warranty claims potentially related to the alleged defect is less than 0.1%.there are no known incidents involving rapid loss of tire pressure or loss of vehicle control.
Brake line corrosion failure
On January 11, 2011, ODI opened EA11-001 to investigate allegations of premature brake line corrosion failure in model year (MY) 1999 through 2003 General Motors (GM) full-size pickup trucks and sport utility vehicles sold or registered in the following region of the United States that NHTSA has viewed as salt states for investigations of corrosion related issues:Connecticut, Delaware, District of Columbia,…
Hydraulic pump failres
GM is conducting a recall on all subject vehicles build between May 1999 and October 14, 1999.significant changes were incorporated into production in early October 1999, and vehicles built after that date have lower warranty failure rates.the complaint and warranty data appear to support the effectiveness of these changes.
Throttle sticking closed
This investigation involves the general motors corporation (GM)throttle body (tb) utilized in model year (my) 1999-2002 silverado, sierra, tahoe, suburban, avalanche and yukon (subject vehicle(s)) with 4.8l, 5.3l, and 6.0l engines. The tb valve May intermittently stick in a closed position.in such a situation, an operator May apply additional accelerator pedal force to increase engine speed.the application of…
Parking brake failure
Odi's review of complaint data received since the close of ea04-011 revealed no indication that the investigation should be re-opened.more details can be found in the federal register notice enclosed in the dp05-009 public file.odi reserves the right to reopen the investigation in the future should conditions warrant.
What 2002 Chevrolet Suburban owners say
Brakes all 127 →
the brake lines rust and they burst this occurred on my main brake line going to the abs controller I had no brakes from mechanics they say this is a common problem on usa made cars brake lines should never ever rust and burst
The rear brake line failed for the second time and caused me to have accident. The issue is that the front brakes did not stop the vehicle and the brake pedal went to the floor. When this happened the first time 2009 the dealer changed the master cylinder and other brake components stating that is why the front brakes didn't work however this failure was exactly the same as the first incident absolutely no brakes.
Fuel & propulsion system all 27 →
Chrysler cannot find the fuel rail in us or Canada. I cant walk and had I not gotten disabled and had to go to Canada, at families due to child and I being assaulted and injured. Have government documents showing we entered country due to statement above. Car not used, garaged for several years but turned on periodically so car would not die and fluids changed. Would have filed the lemon law back then! I am looking into arbitration ,ftc or media. I have contacted mechanics for receipts and testimony. Due to engine light never going off , air bag light,and gears would switch themselves and all dials would go crazy all this work has been done: new computer starter catalytic converter EVAP leaks, changed parts no breaks while driving, breakline broke gas cap, sensors muffler tires 4 new battery plus, plus, plus now no part, fuel rail discontinued. Car can go on fire if driven. …
The rear fuel tank strap broke by the bolt. The strap then pivoted down onto the drive shaft. The only reason the tank did not hit the road is because of the strength of the fuel filler hoses from the gas cap.
Wheels & tires all 25 →
The steering pump has plenty of fluid in the reservoir and has been changed regularly. All of the sudden all power assisted steering disappeared when turning to the left making parking nearly impossible causing a great safety concern as this is my only vehicle and now my wife cannot take the truck anywhere. According to other owners, it's a common issue caused by the booster valve sticking shut and when I inquired about repair, I was quoted a part cost of 300 bucks which I don't have at all. Hopefully enough folks report this issue resulting in action taken by NHTSA even though the vehicle is almost 20 years old.
When driving at highway speeds or even around town the vehicle randomly jerks to one side or another alignment was just done and was told all was good tires are new Pitman armor place ball joints replaced still having the issue of it darting specially when going around curves it wants to pull vehicle to the ditch and I look like I am driving drunk which I'm not I've had my mechanic try to inspect the issue he couldn't find it I heard they're made possibly be a TSB out for it but it's hidden
2002 Chevrolet Suburban engines & fuel economy
| Engine | Transmission | Drive | MPG city / hwy / combined |
|---|---|---|---|
| 5.3L 8-cyl | 4-speed automatic | RWD | 13 / 17 / 14 |
| 5.3L 8-cyl | 4-speed automatic | 4WD/AWD | 12 / 16 / 14 |
EPA ratings. Class: SUV.
Frequently asked questions
Is the 2002 Chevrolet Suburban a good car?
Based on 286 owner complaints filed with NHTSA, the 2002 Suburban rates use caution: 1.5× as many complaints as a typical year of the Suburban at the same age. It is one of the Suburban years we suggest avoiding. Complaint counts don't account for sales volume or individual maintenance, so have any used car inspected before buying.
What is the most common problem with the 2002 Chevrolet Suburban?
The brakes — 127 complaints, 44% of all complaints for this model year, most often about antilock/traction control/electronic limited slip. Next are the fuel & propulsion system (27) and wheels & tires (25).
How many recalls does the 2002 Chevrolet Suburban have?
There are 2 recalls for the 2002 Chevrolet Suburban, the most recent from August 29, 2005 (antilock/traction control/electronic limited slip). Recall repairs are free at any authorized dealer — check whether yours has been done with the VIN recall check.
What are the best and worst years of the Chevrolet Suburban?
The best years by complaints, compared at the same age, are 2014, 2009 and 2020. Years to avoid or approach with caution: 2015, 2021, 2023, 2022 and 2024. See the full Chevrolet Suburban years comparison.
At what mileage do 2002 Chevrolet Suburban problems happen?
The median mileage reported in complaints is about 64,000 miles; 40% of problems with a recorded mileage started before 50,000 miles.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.