Audi Recall 11V-490: Fuel system, diesel

Affected: 2010–2012 Audi A3, 2010–2012 Volkswagen Golf, 2009–2012 Volkswagen Jetta. Filed with NHTSA on October 3, 2011, covering about 168,275 vehicles.

The problem

Volkswagen is recalling certain model 2009-2012 jetta and jetta sportwagen vehicles, manufactured from May 2008 through September 2011, model year 2010-2012 Volkswagen golf vehicles, manufactured from May 2009 through September 2011, and model year 2010-2012 Audi a3 vehicles, manufactured from September 2009 through September 2011, that are equipped with a 2.0l tdi common rail diesel engine/clean diesel engine. The fuel injection pulses could coincide with the natural frequency of the injector line #2, in specific load and RPM conditions. This resonance creates additional stress in the fuel line.

The risk

Due to the resonance condition, injector line number 2 could develop small cracks which could lead to fuel leakage. Leaking fuel in the presence of an ignition source, May lead to a fire.

The fix

Volkswagen will install an improved fuel injector line for the number 2 cylinder on certain vehicles and will install vibration dampers on all of the injector lines. Volkswagen and Audi will notify owners to have the vehicles repaired free of charge. The safety recall is expected to begin during November 2011. Owners May contact Volkswagen at 1-800-822-8987.

Recall details

NHTSA campaign11V-490 (11V490000)
Manufacturer number23J9/V5 & 23J8/K5
ManufacturerVolkswagen Group of America, Inc.
ComponentFuel system, diesel
Report dateOctober 3, 2011
Owners notifiedNovember 15, 2011
Vehicles affected168,275
Initiated byNHTSA investigation

Vehicles covered

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 11V-490 repair free?

Yes. Audi dealers will fix the problem at no cost: Volkswagen will install an improved fuel injector line for the number 2 cylinder on certain vehicles and will install vibration dampers on all of the injector lines. Volkswagen and Audi will notify owners to have the vehicles repaired free of charge.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 168,275 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.