Chevrolet Recall 09V-419: Fuel system, gasoline – fuel pump

Affected: 2006–2007 Chevrolet Cobalt, 2007 Pontiac G5, 2006–2007 Saturn Ion. Filed with NHTSA on October 29, 2009, covering about 69,139 vehicles.

The problem

General motors is recalling certain model year 2006 Chevrolet cobalt and Saturn ion vehicles originally sold in or currently registered in the states of arizona and nevada; and model year 2007 Chevrolet cobalt, Pontiac g5 and Saturn ion vehicles originally sold in or currently registered in the states of arizona, california, florida, nevada and texas. The plastic supply or return port on the modular reservoir assembly May crack. If either of these ports develops a crack, fuel will leak from the area. If the crack becomes large enough, fuel May be observed dripping onto the ground and vehicle performance May be affected.

The risk

Fuel leakage, in the presence of an ignition source, could result in a fire.

The fix

Dealers will replace the fuel pump module free of charge. A special coverage will be implemented in the same time frame for model year 2006 vehicles registered in alabama, arkansas, california, florida, georgia, hawaii, louisiana, mississippi, north carolina, new Mexico, oklahoma, south carolina, tennessee and texas and model year 2007 vehicles registered in: alabama, arkansas, georgia, hawaii, louisiana, mississippi, north carolina, new Mexico, oklahoma, south carolina and tennessee. The safety recall is expected to begin on or before February 4, 2010. Owners May contact Chevrolet at 1-800-630-2438, Saturn at 1-800-972-8876 and Pontiac at 1-800-620-7668 or at the owner center at www.gmownercenter.com.

Recall details

NHTSA campaign09V-419 (09V419000)
Manufacturer number090226
ManufacturerGeneral Motors, LLC
ComponentFuel system, gasoline › Delivery › Fuel pump
Report dateOctober 29, 2009
Owners notifiedFebruary 4, 2010
Vehicles affected69,139
Initiated byManufacturer

Vehicles covered

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 09V-419 repair free?

Yes. Chevrolet dealers will fix the problem at no cost: Dealers will replace the fuel pump module free of charge. A special coverage will be implemented in the same time frame for model year 2006 vehicles registered in alabama, arkansas, california, florida, georgia, hawaii, louisiana, mississippi, north carolina,…

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 69,139 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.