2024 Hyundai Ioniq 5 Fuel System Problems

Owner reports

Selected complaints filed with NHTSA by 2024 Hyundai Ioniq 5 owners, lightly cleaned up (personal details are redacted by NHTSA).

My wife was parking the 2024 ioniq and it lurched forward at a high rate of speed and slammed into another car parked in our driveway and drove that vehicle through our home garage door. She feels certain that her foot was on the brake, but even if she accidentally slipped and appleid the brake the forward collision system should have prevented the accident additionally the impact occurred with such force it is unlikely due to human error as it pushed our very heavy 4Runner back 3 feet and thorough a closed garage door.

The ICCU on my car failed after hearing a loud pop (fuse blown) while driving on the freeway. This was an incredibly dangerous scenario in which I went from 70 mph to 25 mph, in an area with no shoulder. Hyundai is aware of the issues with the ICCU and I believe they should expand the recall to include EVERY Hyundai Ioniq 5 and 6. Interestingly, the technician at the dealership states in the summary of service that my car is subject to the recall due to the fault code (P1A9096). Why did I have to experience this failure to be subject to recall? My car should be subject to the recall/service based on VIN, but according to [redacted] it is not. Also at issue is the time it took to Hyundai's tech line to work with my dealership, and the time they are suggesting to provide replacement parts. …

I lease a 2024 Hyundai Ioniq 5 AWD. Prior to a planned trip, the vehicle displayed an electrical system warning. I contacted the dealership and was advised to bring it in. While driving approximately 5 miles to the dealership, the vehicle lost all power including hazard lights, leaving me stranded on a busy road. I contacted roadside assistance and the vehicle was towed to the dealership. The dealership confirmed the failure was caused by the ICCU (Integrated Charging Control Unit). The repair took approximately two weeks. The vehicle was unavailable during this time, requiring a rental car. Hyundai partially reimbursed rental costs but did not compensate for other losses incurred. The ICCU failure is a known widespread issue affecting the entire Hyundai/Kia E-GMP platform across multiple models and model years. …

The car made a loud popping noise and immediately started displaying electrical system fault errors. The car propulsion stopped within 15 seconds and was not able to be moved after. I was on the freeway and just barely made it over to the side. Car was not able to be towed by a regular tow truck because the electrical system was gone and the car was not able to be shifted into neutral. Jump starting the battery did nothing. Car was sent to the dealer who confirmed that the car sustained an ICCU failure which controls the entire battery electric system. The ICCU had to be replaced. There is already a mandatory recall on the vehicle regarding the ICCU. The recall was to check the status and confirm that the ICCU was working properly and in good condition. …

Routine Friday morning and just finished charging my 2024 Hyundai Ioniq 5 at Walmart. As I started my vehicle to finish my commute to work, the dreaded "Check electric vehicle system" warning light came on along with a red battery icon. There were no warning signs or anything that could have foretold what would be happening. I pulled into an empty parking stall and called the Hyundai dealer for advice. I was told not to drive the vehicle and get it towed to the dealership. After being diagnosed, my car will need a new ICCU and ICCU fuse. The dealership gave me no ETA as it often takes weeks to months to receive the parts from Korea. I was told Fontana Hyundai had 9 other cars with the same ICCU issue in line before mine. I was so glad it occurred in a parking lot and not on the freeway since a malfunction with the ICCU will basically cause the car to loose total power and control. …

ICCU (Intergrated Charging Control Unit) failed after two mandatory recalls were completed. Vehicle is not drivable as it's awaiting for a replacement ICCU (backordered). Replacement ICCU will not remedy the issue since it has not been improved upon from the original failure. Vehicle shutdown on a two lane highway with a 65mph speed limit. The section where the vehicle shutdown was without cellular service and on a bend with no shoulder, which increased the risk of an accident. The problem was reproduced in other vehicles using the same part. The component has been inspected by the manufacturer and dealer with a temporary remedy of replacement. Warning lights appeared after the failure occurred; essentially giving the driver no warning or time to react. The vehicle displayed a warning message to pull over and turn off vehicle immediately. …

Our 8-mo old 9800 mile Ioniq 5 failed to maintain its 12v battery while parked for a week. It was dead when we came back to it. Jump started successfully. I replaced the OEM battery with an AGM battery, which the car failed to maintain charge on after 2 weeks. At that time, while driving, the car displayed "Stop vehicle and check power supply" and "check vehicle electrical system." I had a battery monitor installed which showed the car only had 44% charge left in a new 12v battery. By the time we made it to the dealer 15 minutes away, the car was barely above 20% on its battery, and was about to stop on the road. The car has been diagnosed with an ICCU failure and replacement parts are 2+ months backordered. This car appears to brick itself without much warning to the driver -- and clearly Hyundai's software-only recalls are not fixing the root cause of this dangerous safety issue.

While driving, I heard a loud pop in the rear passenger side and subsequently, the dashboard showed an error to "stop vehicle and check power supply". After driving about 15 minutes, another error showed on the dashboard "12V battery voltage low. Stop safely". After coming to a stop, the vehicle completely shut off and would not turn back on. A tow truck was called and my vehicle was towed to a Hyundai dealership. The vehicle is now at the service center at a Hyundai dealership. The dealership confirmed it was an ICCU failure. While there was not a crash or any injury, the known defect from Hyundai left my wife, my [redacted] daughter, and me, stranded 60 miles away from home, in the middle of the night. Luckily we were pulled over safely and not in the middle of the highway.

Multiple 12v batteries, the battery management system, and ICCU have all failed on my Ioniq 5. During my 13-month lease, this vehicle has been inoperable for more than 30 cumulative days due to the same recurring defect. The vehicle was taken to an authorized Hyundai dealership multiple times, but the defect was repeatedly misdiagnosed and not corrected, resulting in continued failures and extended loss of use. The defect causes sudden loss of power and complete vehicle shutdown, including the inability to restart the vehicle. If this occurs while driving, it creates a serious safety hazard by eliminating propulsion, power-assisted steering, and braking assistance. The vehicle may become disabled in traffic or at intersections, increasing the risk of a collision, injury, or stranding occupants in unsafe conditions.

Started car and proceeded to drive to work. 1 mile from home, heard a "pop" noise and the car displayed "Check Electric Vehicle System" warning and went into a "turtle" mode that limited speed. Luckily I was on a side street and had not yet made the turn onto the main highway or it may have obstructed traffic or resulted in a crash. I was able to return home and have the car towed back to a Hyundai dealer for diagnosis and repair. The dealer identified the issue as the ICCU fuse and ICCU itself that needed replacing. All previous recalls and software updates were completed, including the latest ICCU recall (272?) which was completed on December 3. There have now been multiple software updates and recalls targeting this part, but it still resulted in the vehicle losing power and being inoperable.

Fuel System complaints in other Ioniq 5 years