Ford Freestar Transmission Problems

Owners have filed 1,819 complaints about transmission & drivetrain problems with the Ford Freestar — 72% of all Freestar complaints. The worst model years are 2004 (851), 2005 (677) and 2006 (254). Problems typically start around 85,000 miles. One related recall has been issued.

1,819complaints
2004worst year
85ktypical miles
1related recalls
11crashes
9fires

Transmission complaints by model year

200420052006200785167725437
Transmission complaints per model year, Ford Freestar.
YearComplaintsShare of year's complaintsTypical mileage
20073758%97,000 miles
200625471%96,000 miles
200567776%81,000 miles
200485169%85,000 miles

Which parts fail

  • Automatic transmission
    917
  • Automatic transmission › Torque converter
    102
  • Automatic transmission › Control module (TCM/PCM/tecm)
    12
  • Driveline
    11
  • Manual transmission
    8
  • Axle assembly
    2

Components named in complaints (automatic and manual transmissions, CVT, axles, driveshaft, 4WD/AWD).

Mileage when the problem started

  • Under 25k
    292%
  • 25k–50k
    1419%
  • 50k–75k
    41925%
  • 75k–100k
    48729%
  • 100k–150k
    44227%
  • 150k+
    1378%

What owners report

Was driving and pulled into a shopping center, when all of the sudden, the van was no longer responsive to the gas pedal. The van coasted to a stop, and I had to then push the car out of moving traffic into a parking lot. The van acted as if it was in neutral, and could be pushed when it was it r, n, d,1and 3. This occurred in the late evening, in sub-zero wind chill temperatures and I had my 5 year old son with me at the time. Luckily the van was able to keep running, so we had heat until we could get picked up. Had the vehicle towed to a local mechanic shop, and the initial valuation is the torque converter failed due to spline shaft being stripped, just like in the previous 2005-2005 model freestars. Family of seven, now with no vehicle!!

2007 Freestar · 103,000 miles · Jan 2015

Tl* the contact owns a 2007 Ford Freestar. While driving approximately 25 MPH, while the accelerator pedal was depressed, the contact heard a rattling noise under the hood. The contact stated that the rattling noise seized once the speed was reduced. There were no warning indicators illuminated. The vehicle was taken to homer skelton Ford of millington (9030 us-51, millington, tn 38053 [phone]) where it was diagnosed that the transmission needed to be replaced. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 152,000.

2007 Freestar · 152,000 miles · Nov 2017

The contact owns a 2006 Ford Freestar. The contact stated that while driving at an undisclosed speed, the vehicle lost significant motive power before briefly hesitating and jerking. After restarting the vehicle, it returned to normal functionality, but the failure had since become a regular occurrence. The check engine warning light was illuminated. The vehicle was not taken to the dealer or an independent mechanic. The vehicle was not repaired. The manufacturer was notified of the failure but referred the contact to the NHTSA hotline for assistance. The failure mileage was 137,000.

2006 Freestar · 137,000 miles · Jan 2023

The contact owns a 2006 Ford Freestar. The contact stated that while his wife was driving on the freeway, the RPM's increased however, the vehicle failed to accelerate. The contact's wife was able to pull over. The vehicle was towed to the residence. The dealer was notified of the failure and informed the contact that there was no recall associated with the VIN. The contact referenced the NHTSA Campaign Number: 12V006000 (Power Train). The vehicle was not diagnosed or repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 140,000.

2006 Freestar · 140,000 miles · Aug 2022

The contact owns a 2005 Ford Freestar. The contact stated while driving 70 MPH and releasing the accelerator pedal, the contact noticed an abnormal clucking sound. The contact stated that upon depressing the accelerator pedal, the vehicle failed to respond. The contact pulled to the side of the road. The contact stated he was able to continue driving; however, the failure persisted. The contact stated that upon depressing the accelerator pedal, the vehicle only responded when the RPMs were high, and the vehicle failed to exceed 30 MPH. The vehicle was taken to an independent mechanic, where it was diagnosed that the torque converter output shaft had failed. The mechanic determined that the torque converter and the output shaft needed to be replaced. The vehicle was not repaired. The dealer was not contacted. …

2005 Freestar · 350,000 miles · Jun 2024

The contact owns a 2005 Ford Freestar. The contact stated that upon selling the vehicle, she allowed another individual to test drive the vehicle; however, as the contact was driving on an incline, the vehicle stalled. The vehicle was taken to the dealer where it was diagnosed that the flex shaft had failed. The contact then stated that upon research, she became aware of NHTSA Campaign Number: 12V00600 (Power Train). The vehicle was not repaired. The contact stated that she received notification of the NHTSA Campaign Number: 13V081000 (Seats). The vehicle was taken to the dealer where the contact was informed that due to the condition of the vehicle the recall repair could not be performed. The contact was concerned that when the vehicle was taken to the dealer, the VIN was entered and displayed a different color. The vehicle was not repaired. …

2005 Freestar · 180,000 miles · Nov 2022

The contact owns a 2004 Ford Freestar. The contact stated while driving approximately 55 MPH, the vehicle started losing motive power. The contact depressed the accelerator and the vehicle continued to slow as the RPM was rising. The contact did not notice any warning lights illuminated. The contact pulled safely off the road and turned the vehicle off. The vehicle was restarted however, failed to shift into higher gears while attempting to reach highway speeds. The contact drove the vehicle to her residence. The vehicle was not taken to be diagnosed or repaired. The contact researched online and found NHTSA Campaign Number: 12V006000 (Power Train) which she linked to the failure. The manufacturer had not been informed of the failure. The failure mileage was 158,000.

2004 Freestar · 158,000 miles · Feb 2022

The contact owns a 2004 Ford Freestar. The contact stated that while driving at various speeds the vehicle would not properly accelerate and would hesitate to accelerate and the check engine warning light would remain illuminated. The vehicle was taken to the local mechanic who diagnosed that the transmission torque converter was faulty and needed to be replaced. The vehicle was not yet repaired. The manufacturer and local dealer were contacted and informed that the VIN was not included in the NHTSA Campaign Number: 12V006000(Power Train). The contact indicated that the vehicle had experienced that same failure listed in the recall. The VIN was not available. The failure mileage was 250,000.

2004 Freestar · 250,000 miles · May 2023

Related recalls (1)

Power train › Automatic transmission › Torque converter

NHTSA recall 12V-006 · Jan 9, 2012 · 206,452 vehicles

Ford is recalling certain model year 2004 and 2005 Ford freestar and Mercury monterey vehicles. The torque converter output shaft May fail.

Remedy: Ford will notify owners, and dealers will replace the torque converter free of charge. The safety recall began on August 9, 2012. Owners May contact the Ford motor company customer relationship center at 1-866-436-7332.

NHTSA investigations

Engine Stalling

NHTSA investigation PE10033 · opened Aug 23, 2010 · closed Jul 15, 2011

The subject vehicles suffered from a design issue whereby water could run down onto the cowling under the hood and located in the area of the windshield wipers and then drip onto a computer module, the Powertrain Control Module (PCM), which could be manifested in a variety of symptoms depending on which part of the circuit board became wet or which of the connector pins shorted out.In addition to causing an engine…

Torque converter output shaft failure

NHTSA investigation PE09033 · opened Jul 15, 2009 · closed Nov 17, 2009

Odi has received 227 owner complaints alleging a sudden and unexpected loss of motive power due to an internal transmission failure in the subject vehicles.of those complaints, 124 can be attributed to the torque converter output shaft splines stripping causing a sudden loss of power to the drivetrain.the remaining 103 complaints experienced a loss of motive power but the specific internal failure cause within the…

Transmission Torque Converter Failure

NHTSA investigation EA09016 · opened Nov 10, 2009 · closed Feb 2, 2012 · led to recall 12V-006

On January 4, 2012 Ford Motor Company submitted a Defect Information Report (NHTSA Recall No. 12V-006) to NHTSA regarding a defect in the performance of the transmission torque converter for approximately 205,896 Ford Freestar and Mercury Monterey vehicles.The supplier of the torque converter manufactured converters containing a pump shaft spline that did not consistently meet the specified heat treatment…

Engine stalling

NHTSA investigation DP09004 · opened Jun 4, 2009 · closed Sep 7, 2010

On May 6, 2009, NHTSA received a request for a hearing through Title 49 of the United States Code, Chapter 301, Motor Vehicle Safety, Part 557. the request was in reference to vehicle owner complaint, 10266067, filed with NHTSA on April 20, 2009, which described a problem with engine stall in a model year (MY) 2004 Ford Freestar minivan due to water entering the PCM.Part 557 of Title 49 of the Code of Federal…

Frequently asked questions

Which Ford Freestar years have transmission problems?

By NHTSA complaints, the 2004 (851), 2005 (677), 2006 (254) and 2007 (37) model years. Transmission complaints make up 69% of all complaints for the 2004.

Is there a recall for Ford Freestar transmission problems?

Yes — 1 recall, including 12V-006 (torque converter, Jan 9, 2012). Recall repairs are free at authorized dealers; check a specific car with the VIN recall check.

At what mileage do Ford Freestar transmission problems start?

Across all years, half of the complaints with a recorded mileage happened before about 85,000 miles; 10% happened before 50,000 miles.

What part fails most often?

Owners most often name the automatic transmission (917 mentions), followed by the automatic transmission › torque converter (102).

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.