Fuel System complaints by model year
| Year | Complaints | Share of year's complaints | Typical mileage |
|---|---|---|---|
| 2020 | 1 | 5% | — |
| 2019 | 14 | 6% | 24,000 miles |
| 2018 | 8 | 3% | 47,000 miles |
| 2017 | 14 | 3% | 81,000 miles |
| 2016 | 26 | 3% | 64,000 miles |
| 2015 | 6 | 2% | 84,000 miles |
| 2014 | 11 | 3% | 66,000 miles |
| 2013 | 41 | 9% | 106,000 miles |
| 2012 | 74 | 13% | 110,000 miles |
| 2011 | 137 | 26% | 87,000 miles |
| 2010 | 23 | 3% | 98,000 miles |
| 2009 | 12 | 2% | 86,000 miles |
| 2008 | 15 | 1% | 97,000 miles |
| 2007 | 49 | 27% | 87,000 miles |
| 2006 | 31 | 11% | 96,000 miles |
| 2005 | 64 | 6% | 105,000 miles |
| 2004 | 36 | 31% | 100,000 miles |
| 2003 | 10 | 5% | 57,000 miles |
| 2002 | 21 | 7% | 40,000 miles |
| 2001 | 19 | 6% | 120,000 miles |
| 2000 | 23 | 5% | 115,000 miles |
| 1999 | 14 | 3% | 204,000 miles |
| 1998 | 25 | 4% | 110,000 miles |
| 1997 | 38 | 7% | 108,000 miles |
| 1996 | 181 | 16% | 115,000 miles |
| 1995 | 6 | 6% | 175,000 miles |
Which parts fail
Components named in complaints (fuel pump, injectors, fuel tank, hybrid and EV propulsion).
Mileage when the problem started
What owners report
The contact owns a 2019 Dodge Grand Caravan. The contact stated that while the vehicle was parked, there was an abnormally strong fuel odor detected. The contact stated that fuel was leaking from the fuel tank onto the ground. The vehicle was towed to the dealer, where the fuel tank and fuel pump assembly were replaced. The contact related the failure to NHTSA Campaign Number: 20V278000 (Fuel System, Gasoline) however, the VIN was not included in the recall. The manufacturer was not made aware of the failure. The failure mileage was 24,447.
Cylinder misfire #2 Is a permanent code.the first time I got it fixed the car just stopped with no warning I couldn't get it to start unless the driver door was open. The shop had it for am entire month and had a new head rebuilt 2 weeks later the light was back on. It would go off and on for the next year, we changed filters, plug, gasket. After I got it inspected last year when the light turned off for a day that was the last time it was off. I haven't been able to get it inspected yet it's over due. 2019 was 5 years ago I've never had these problems with any other vehicles that's 10+ older. They need to do something they know what's going on it happened it 2012 and they discontinued the vans in 2020. They need to make it right. The engine is not safe it randomly loosed acceleration or occasionally gains it. …
Check engine light came on. Vehicle would shake and have trouble accelerating when I put my foot on the gas pedal, it was worse if gone above 45 MPH. Vehicle was sent to mechanic for diagnosis and repair. P0302 code was read for #2 fuel cylinder misfire. PCV valve, Coil pack, All spark plugs, & Fuel injector were replaced. Check engine light is still on. Vehicle cannot be operated under mechanics safety recommendation. There is still a cylinder 2 misfire. Car can stall at anytime if operated. Dodge dealership have been notified and said there are no recalls. Warranty only covers up to 60,000 for power train issues. I've called another shop as well for a 3rd opinion, the engine has been failing in many vehicles with the same code.
Van is driven a few thousand miles per year since we purchased. Routine maintenance up kept and has just over 100K miles. Replaced coils, plugs as routine for maintenance but having a Cylinder 2 misfire, then it became #6 and now is "multiple random misfire" codes. vehicle shutters dangerously when driving and engine light comes on intermittently. EVERY person I know with this pentastar v6 has had identical problems!
The contact owns a 2017 Dodge Grand Caravan. The contact stated while driving approximately 25 MPH, the vehicle stalled in the middle of the roadway an dfailed to restart. The contact stated that there was smoke coming from the engine bay. There was not warning light illuminated. The vehicle was towed to AAMCO Transmissions, where it was diagnosed that the water pump housing had split in half. The water pump was replaced. The contact stated that shortly after the repair, the thermostat gauge started fluctuating and the vehicle overheated. The vehicle was taken to JJ Auto Repair and Collisions, where it was diagnosed with catastrophic engine block failure. A new engine was purchased and installed on the vehicle; however, the vehicle suddenly stalled while driving 40 MPH. The vehicle was restarted and driven to the dealer, where it was diagnosed with alternator failure. …
It started off as the can stalling occasionally when I came to a stop. Then it became more and more frequent. Video is available to see the RPM move and then drop to 0. I then have to restart the vehicle which causes a delay which other drivers are not patient about. They immediately want to go and I have to flash my hazards and restart the van. Mechanical issue is unknown by the mechanic and dealer service department.
I was driving my van which I have had nothing but trouble with this dodge caravan, go to turn at the intersection and it just shuts off started right back up but starting to turn and it just shut off. Happened twice now, had the battery checked and every thing else seemed good just didn't know why this happened but it almost got us hot the first time. There are a lot of dodge vans that aren't included in the S44 recall and our VIN numbers don't pop up. I mean the air bags are killing people in these dodges now, I've had nothing but a hard time with this vehicle. They are unsafe, if I wasn't poor and could afford a good van and not bottom of the barrel I wouldn't be dealing with this it seems. But the poor are expendable. I'd rather take my kids in my beat up ford than in my new van. That's crazy. It's going to get someone killed if it hasn't already happened.
Today, I was driving my van to work, and I stopped at a stop sign, went to go, and the van made a horrible clunk noise and wouldn't drive. I shifted through the gears, and each one made the van shake hard. I purchased this van 2 weeks ago from a used car lot. Earlier today, the check engine light came on, which I planned on going check it when I got off work. I had a mobile diagnostic worker come check it out, and he told me it was my transmission. I contacted the lot where I bought it, and am waiting to get it towed back there. This was dangerous because it stopped driving at a stop sign, and I didn't know what to do. I had to flag traffic to go around and wait for people to come help me push it out of the way of traffic. I am a single mother with a three year old.
Related recalls (6)
Fuel system, gasoline › Delivery › Fuel pump
Vantage Mobility International, LLC (Vantage) is recalling certain Vantage-modified 2016-2019 Dodge Grand Caravan vehicles. The fuel pump gasket may deteriorate, allowing fuel to leak.
Remedy: Vantage will notify owners, and will provide parts and reimbursement to owners for repair facilities to replace the fuel tank gasket, free of charge. The recall began May 19, 2020.
Fuel system, gasoline › Storage › Tank assembly
On certain Mini vans, the fuel tank control valve weld joint could separate resulting in a possible fuel leak.
Remedy: Dealers will inspect the fuel tank and replace it if necessary. Owner notification began October 28, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the…
Fuel system, gasoline › Fuel injection system
Vehicle description: Mini vans built with 3.3l and 3.8l engines have fuel rails with nitrole rubber o-ring seals that can degrade over time. Fuel leakage from the underhood fuel injection fuel rail could result, increasing the likelihood of a vehicle fire.
Remedy: Dealers will install a seal on the vehicle fuel rails to prevent external leakage of fuel from the fuel rail crossover tube, should the existing o-rings continue to degrade. Owner notification began on January 25, 2002.
Fuel system, gasoline › Delivery › Fuel pump
Vehicle description: minivans. Fuel can leak from the fuel tank at the interface of the fuel pump module attachment.
Remedy: Dealers will replace the fuel pump module attaching nut with a nut that includes tighter design tolerances. The sealing o-ring will also be replaced.
Fuel system, gasoline › Storage › Tank assembly › Filler pipe and cap
A static electric charge can build up on the ungrounded metal section of the fuel filler tube.
Remedy: Dealers will install a ground strap for the fuel filler tube.
Show 1 more recall
Fuel system, gasoline › Delivery › Hoses, lines/piping, and fittings
The fuel tank rollover valve can allow fuel to pass into the vapor canister resulting in the potential for fuel leakage.
Remedy: Dealers will replace the fuel tank filler tube with a filler tube that has an additional rollover valve. The associated rollover valve vapor hoses will be rerouted.
NHTSA investigations
Post-collision fuel system integrity
There is no summary currently available
Post collision fuel system
Engine Stall After Refueling
This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the…
Frequently asked questions
Which Dodge Grand Caravan years have fuel system problems?
By NHTSA complaints, the 1996 (181), 2011 (137), 2012 (74), 2005 (64) and 2007 (49) model years. Fuel System complaints make up 16% of all complaints for the 1996.
Is there a recall for Dodge Grand Caravan fuel system problems?
Yes — 6 recalls, including 20V-278 (fuel pump, May 15, 2020); 02V-274 (tank assembly, Oct 8, 2002); 00V-268 (fuel injection system, Sep 13, 2000). Recall repairs are free at authorized dealers; check a specific car with the VIN recall check.
At what mileage do Dodge Grand Caravan fuel system problems start?
Across all years, half of the complaints with a recorded mileage happened before about 96,000 miles; 16% happened before 50,000 miles.
What part fails most often?
Owners most often name the storage › tank assembly (109 mentions), followed by the fuel injection system (67).
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.