Chevrolet Volt Electrical Problems

Owners have filed 705 complaints about electrical system problems with the Chevrolet Volt — 38% of all Volt complaints. The worst model years are 2017 (313), 2018 (87) and 2012 (86). Problems typically start around 53,000 miles. One related recall has been issued.

705complaints
2017worst year
53ktypical miles
1related recalls
15crashes
11fires

Electrical complaints by model year

2011201220132014201520162017201820192386632718773138711
Electrical complaints per model year, Chevrolet Volt.
YearComplaintsShare of year's complaintsTypical mileage
20191132%40,000 miles
20188739%33,000 miles
201731345%39,000 miles
20167745%46,000 miles
20151841%57,000 miles
20142729%49,000 miles
20136320%60,000 miles
20128635%74,000 miles
20112347%64,000 miles

Which parts fail

  • Propulsion system
    11
  • 12V/24V/48V battery
    10
  • Instrument cluster/panel
    8
  • Propulsion system › Traction battery › Management system/energy control module (BMS/becm)
    6
  • Wiring
    2
  • Propulsion system › Traction battery
    2
  • Ignition › Switch
    1
  • Propulsion system › Charging › Cable/cord › Accessory
    1

Components named in complaints (battery, alternator, wiring, ignition, instrument cluster, infotainment).

Mileage when the problem started

  • Under 25k
    7123%
  • 25k–50k
    9029%
  • 50k–75k
    5618%
  • 75k–100k
    4615%
  • 100k–150k
    4314%
  • 150k+
    93%

What owners report

Was approaching an intersection with a stoplight that was red. Another car stopped at light. Applied brakes, but car slowed down only slightly, no matter how hard the brake pedal was applied. It was like braking on black ice, even though the cars wheels were still going around. Rear ended the car at the light. Suspect that computer was telling the car to try to charge the battery using the forward motion of the car instead of stopping the car. All air bags deployed. Injuries were limited to bruises, abrasions, and general body soreness. Vehicle currently in possession of Allstate Ins. Have requested that brake system be inspected, and computer info be downloaded. Car was totaled. No injuries in other vehicle. No previous problems, no warning lamps or messages prior to accident. …

2019 Volt · May 2022 · crash · 1 injury

The contact owns a 2019 Chevrolet Volt. The contact stated that while driving at an undisclosed speed, the check engine warning light illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the battery high-voltage disconnect relay. The vehicle was not repaired due to a lack of part availability. The manufacturer was notified of the failure, a case was opened, and the manufacturer confirmed that the part was on backorder. The failure mileage was 80,000.

2019 Volt · 80,000 miles · Apr 2025

The contact owns a 2018 Chevrolet Volt. The contact stated that while driving at an undisclosed speed, the message "Engine Not Available" was displayed and the vehicle stalled. The vehicle was not able to be restarted and was towed to a local dealer where a reset of the engine code was performed. The contact stated that the failure reoccurred, and the vehicle hesitated while accelerating. The contact was able to pull the vehicle to the side of the road, and the vehicle was towed to the local dealer where it was advised that the battery of the engine control module needed to be replaced. The vehicle was not repaired. The contact related the failure with the Technical Service Bulletin: 18-NA-261 (Malfunction Indicator Lamp Illuminated and/or Intermittent No Start with Battery Circuit DTCs Set); however, the vehicle was not included. …

2018 Volt · 12V/24V/48V battery · 150,000 miles · Apr 2023

The contact owns a 2018 Chevrolet Bolt. The contact stated while driving at a moderate speed, the check engine warning light illuminated, and the "Propulsion Power" message was displayed. The contact pulled over and upon an attempting to restart the vehicle, the vehicle failed to restart. Due to the failure, the vehicle was towed to an independent mechanic where it was discovered that the BECM (Battery Engine Control Module) was defective. The mechanic discovered that the vehicle was under warranty and contacted that the local dealer for assistance. The mechanic drove the vehicle to the dealer who acknowledged the failure; however, the dealer stated that the failure was not covered under warranty. The manufacturer was also notified of the failure and the contact was provided a case number. The vehicle was not repaired and remained in the possession of the dealer. …

2018 Volt · 100,000 miles · Nov 2024

The contact owns a 2017 Chevrolet Volt. The contact stated that while driving approximately 65 MPH the message "low brake fluid" suddenly displayed before multiple warning lights began to illuminate and the vehicle stalled. While the vehicle was coasting on the shoulder the contact discovered that the braking system had malfunctioned and the vehicle did not stop when pressing the brake pedal. After coasting to a stop the contact noticed smoke coming from the front end of the vehicle. Eventually, the flames engulfed the front end of the vehicle and the fire department was called to the scene and extinguished the flames. The vehicle was destroyed and towed away. A fire report was taken at the scene. The cause of the failure was not yet determined. The manufacturer and local dealer were notified of the failure. The failure mileage was 40,000.

2017 Volt · 40,000 miles · Aug 2023 · fire

The contact owns a 2017 Chevrolet Volt. The contact stated that while driving approximately 40 mph, another unknown vehicle crashed into his vehicle which went airborne and over the median. There were no warning lights to illuminate. A police report was not filed. There was no reported fire or air bag deployment. The contact sustained injuries to his neck and back and medical attention was provided. The vehicle was towed to a body shop who informed him the battery was scratched. The vehicle was towed to the local dealer where the battery electronic module was damaged due to being dropped. The vehicle was not repaired. The manufacturer was contacted but no additional assistance was provided. The failure mileage was approximately 78,000.

2017 Volt · Propulsion system › Traction battery › Management system/energy control module (BMS/becm) · 78,000 miles · Aug 2022 · crash · 1 injury

The contact owns a 2016 Chevrolet Volt. The contact stated that while the daughter was driving in reverse the warning message "Reduced Propulsion" had displayed and suddenly the power steering failed and the vehicle lurched backward and crashed into a utility pole. During the incident, the driver pressed the brake pedal but the vehicle did not stop. No injuries were reported and no police report was taken. The daughter was able to drive the vehicle home in "Limp" Mode. The contact later examined the vehicle and diagnosed that the engine battery ECM had failed. The vehicle was not yet repaired. The manufacturer and local dealer were notified of the failure but no assistance was offered. The contact was informed that the VIN was not included in the manufacturer's extended coverage for the failure. The failure mileage was 89,800.

2016 Volt · Propulsion system · 90,000 miles · Sep 2024 · crash

The car has experienced a 'BECM' failure, which is very common on the Chevy volt. When it fails the car becomes undrivable and will slow down into reduced propulsion mode. It will not start and required us to have it towed to the dealer. The 2016-2019 Chevy volt BECM issue has been investigated by the nhtsa and gm. It is a common enough issue that gm has voluntarily issued 'special coverage N232432680'. This covers the becm failure on 2016-2019 volts for free for up to 150k miles 10 years. We have a 2016 volt with 144k miles so we assumed it would be covered. The dealer said it wasn't covered based on my vin but they didn't know why our vin was left out of the coverage. Obviously if they thought our car didn't have a suspect becm, they were wrong because it failed during the special coverage time. The repair is $2600 and gm will not assist us with this repair. …

2016 Volt · 143,000 miles · Aug 2024

Related recalls (1)

Electrical system › Ignition

NHTSA recall 15V-145 · Mar 13, 2015 · 50,236 vehicles

General Motors LLC (GM) is recalling certain model year 2011-2013 Volt vehicles manufactured August 25, 2010, to June 26, 2013. If the driver exits the vehicle without turning off the electrical system, the battery may drain low enough that the gasoline engine will automatically start itself to recharge the electric battery.

Remedy: GM will notify owners, and dealers will update the engine management software to limit the time that the stationary vehicle can be left in the ON position, free of charge. The recall began April 15, 2015.

NHTSA investigations

Post-Crash EV Fire Hazard

NHTSA investigation PE11037 · opened Nov 25, 2011 · closed Jan 20, 2012

The subject vehicles, which employ emerging technology, are range-extended electric vehicles that utilize a high voltage (HV) battery to provide energy for propulsion. The HV battery is lithium-ion based technology that has a nominal full charge of 390 VDC, a 16 kWh capacity, and a control system that incorporates liquid (antifreeze) cooling and various electronic devices (control modules, sensors, wiring, etc) to…

Pedestrian alert sounds

NHTSA investigation DP22005 · opened Jan 27, 2023 · closed Aug 7, 2023 · led to recall 22V-063

NHTSA received a petition on or about July 18, 2022, requesting that Federal Motor Vehicle Safety Standard (FMVSS) 141 be applied to all electric and hybrid vehicles operating in the United States. The petition can be reviewed at NHTSA.gov under ODI Number 11486072. FMVSS 141 establishes performance requirements for pedestrian alert sounds for motor vehicles.

Loss of Motive Power due to the Battery Energy Control Module

NHTSA investigation PE23022 · opened Nov 29, 2023 · closed Mar 3, 2025

On November 29, 2023, the Office of Defects Investigations (ODI) opened PE23022 to investigate allegations of a loss of motive power, including a stall, reduced power state, and/or a no start condition due to the Battery Energy Control Module (BECM) in model year (MY) 2016-2019 Chevrolet Volt passenger car vehicles manufactured by General Motors (GM).

Frequently asked questions

Which Chevrolet Volt years have electrical problems?

By NHTSA complaints, the 2017 (313), 2018 (87), 2012 (86), 2016 (77) and 2013 (63) model years. Electrical complaints make up 45% of all complaints for the 2017.

Is there a recall for Chevrolet Volt electrical problems?

Yes — 1 recall, including 15V-145 (ignition, Mar 13, 2015). Recall repairs are free at authorized dealers; check a specific car with the VIN recall check.

At what mileage do Chevrolet Volt electrical problems start?

Across all years, half of the complaints with a recorded mileage happened before about 53,000 miles; 51% happened before 50,000 miles.

What part fails most often?

Owners most often name the propulsion system (11 mentions), followed by the 12v/24v/48v battery (10).

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.