The problem
On certain police interceptors (cvpi) and commercial heavy duty (taxi) vehicles, at extremely high operating temperatures, the sound insulating panel, located under the vehicle positioned between the exhaust system and the underbody, could sag and possibly contact the surface of the catalytic converter.
The risk
If this occurs, the insulator might experience charring of the outer layer, burning odor, or smoke which May ultimately result in a fire.
The fix
Dealers will remove the existing dash insulator and install a revised design insulator pad free of charge. The recall began on June 3, 2005. Owners May contact Ford at 1-800-392-3673.
Recall details
| NHTSA campaign | 05V-206 (05V206000) |
|---|---|
| Manufacturer number | 05S32 |
| Manufacturer | Ford Motor Company |
| Component | Electrical system › Wiring › Interior/under dash |
| Report date | May 9, 2005 |
| Owners notified | June 3, 2005 |
| Vehicles affected | 132,800 |
| Initiated by | Manufacturer |
Vehicles covered
Owner complaints about the electrical system
Frequently asked questions
Is the recall 05V-206 repair free?
Yes. Ford dealers will fix the problem at no cost: Dealers will remove the existing dash insulator and install a revised design insulator pad free of charge. The recall began on June 3, 2005. Owners May contact Ford at 1-800-392-3673.
How do I know if my car is included?
Not every vehicle of the listed model years is affected — the recall covers 132,800 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.