Acura Recall 04V-541: Fuel system, gasoline – tank assembly

Affected: 2005 Acura MDX, 2005 Honda Pilot. Filed with NHTSA on November 18, 2004, covering about 61 vehicles.

The problem

On certain sport utility vehicles, some fuel tanks were improperly manufactured.

The risk

In a crash, the fuel tank could be damaged and leak fuel. Fuel leakage, in the presence of an ignition source, could result in a fire.

The fix

Dealers replaced the fuel tank. All owners were notified by telephone on November 10, 2004.

Recall details

NHTSA campaign04V-541 (04V541000)
ManufacturerHonda (American Honda Motor Co.)
ComponentFuel system, gasoline › Storage › Tank assembly
Report dateNovember 18, 2004
Owners notifiedNovember 10, 2004
Vehicles affected61
Initiated byManufacturer

Vehicles covered

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 04V-541 repair free?

Yes. Acura dealers will fix the problem at no cost: Dealers replaced the fuel tank. All owners were notified by telephone on November 10, 2004.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 61 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.