Kia Recall 04V-180: Fuel system, gasoline – tank assembly

Affected: 2002–2003 Kia Optima. Filed with NHTSA on April 12, 2004, covering about 25,803 vehicles.

The problem

Some passenger vehicles May contain a fuel tank assembly valve that May not close properly. If a vehicle with a fuel tank assembly valve that is not properly closed were to roll over, fuel spillage May occur.

The risk

Fuel spillage in the presence of an ignition source could result in a fire.

The fix

Dealers will install an additional fuel tank assembly valve. Owner notification began June 25, 2004. Owners should contact Kia at 1-800-333-4542.

Recall details

NHTSA campaign04V-180 (04V180000)
Manufacturer numberSC038
ManufacturerKia America, Inc.
ComponentFuel system, gasoline › Storage › Tank assembly
Report dateApril 12, 2004
Owners notifiedJune 25, 2004
Vehicles affected25,803
Initiated byManufacturer

Vehicles covered

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 04V-180 repair free?

Yes. Kia dealers will fix the problem at no cost: Dealers will install an additional fuel tank assembly valve. Owner notification began June 25, 2004. Owners should contact Kia at 1-800-333-4542.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 25,803 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.