Pontiac Aztek Fuel System Problems

Owners have filed 125 complaints about fuel & propulsion system problems with the Pontiac Aztek — 22% of all Aztek complaints. The worst model years are 2001 (39), 2003 (36) and 2002 (27). Problems typically start around 83,000 miles. 2 related recalls have been issued.

125complaints
2001worst year
83ktypical miles
2related recalls
0crashes
2fires

Fuel System complaints by model year

20012002200320042005392736167
Fuel System complaints per model year, Pontiac Aztek.
YearComplaintsShare of year's complaintsTypical mileage
2005721%91,000 miles
20041624%98,000 miles
20033628%84,000 miles
20022722%80,000 miles
20013918%78,000 miles

Which parts fail

  • Storage › Tank assembly
    22
  • Storage
    16
  • Storage › Fuel gauge system
    8
  • Delivery › Hoses, lines/piping, and fittings
    4
  • Delivery › Fuel pump
    3
  • Storage › Tank assembly › Filler pipe and cap
    3
  • Storage › Tank assembly › Pressure relief devices
    1
  • Fuel injection system
    1

Components named in complaints (fuel pump, injectors, fuel tank, hybrid and EV propulsion).

Mileage when the problem started

  • Under 25k
    99%
  • 25k–50k
    1414%
  • 50k–75k
    2020%
  • 75k–100k
    2626%
  • 100k–150k
    2222%
  • 150k+
    99%

What owners report

Tl* the contact owns a 2005 Pontiac Aztek. The contact discovered that the entire fuel system was corroded and leaked fuel. The vehicle was taken to an independent mechanic, who diagnosed that the fuel filler neck fractured. The vehicle was not repaired. The manufacturer was made aware of the failure. The approximate failure mileage was 98,000.

2005 Aztek · 98,000 miles · Jun 2015

I purchased this car used. When I first purchased it, I smelled an strong odor of gas/fuel. When I researched the car on the internet, the search revealed there was a recall on the fuel system of the 2005 Pontiac Aztek. After reading more in detail about the recall, the search found that the fuel pressure regulator were produced without an o'ring and retainer, which caused the fuel to leak. I took my car to the dealership to be checked. They found that fuel was leaking and the fuel pressure regulator had to be replaced and the throttle body was choking. I contacted GM and I was told that because my VIN number did not read from an area that had recalls, I would not be helped in this situation. I responded that my car had the same issues as other cars. …

2005 Aztek · 153,000 miles · Oct 2012

My car turn off on my children and I on the highway thank god we was able to coast on the side of the road. My mechanic said that my ignition control module went out outta no where not only that crankshaft sensor and fuel line exhausted system something wrong engine light still on. With that being said I'm great my children was not hurt doing this ordeal. I learned that these cars have few complaints. But do have some issues with electrical system and vacuum how's exhausted. Just got the car I March and found out bout this recall I'm so disappointed scared to drive this car right now.

2004 Aztek · 0 miles · Jun 2018

Tl* the contact owns a 2004 Pontiac Aztek. While refueling the vehicle, the contact was notified that fuel was spilling onto the ground. The contact noticed that the weld of the fuel line was fractured. The manufacturer stated that the vehicle was not included in NHTSA campaign number: 07V349000 (fuel system, gasoline) and NHTSA campaign number: 03V454000 (fuel system, gasoline). The vehicle was not diagnosed or repaired. The failure mileage was 104,000. Updated 09/14/15

2004 Aztek · 104,000 miles · Jun 2015

Since we first bought the car in 2005, whenever the fuel tank is filled to 3/4 or higher the car starts to smell of fuel fumes. If it is filled up full to the top, it literally spills fuel onto the ground (about 16oz). I called GM and they told me to bring it to the dealership. The dealership looked at it and determined that it is a bad weld on the fuel tank filler neck and also confirmed that the car is exhibiting the same symptoms as listed in multiple safety recalls regarding this fuel tank. The vin of this vehicle is within the range of safety recall bulletin number 06230, and is exhibiting the exact issues mentioned in that bulletin, but GM is saying that the specific vin is not included and that I need to contact NHTSA to have my vin added before they will fix it. The car only has 130,000 miles on it and this has been an issue for over 17 years. …

2003 Aztek · Aug 2006

I recently borrowed my mother-in-law's vehicle. When I returned to my home I parked in the attached garage. Later, when my daughter came home she asked why it smelled like gas. I went to check and upon entering the laundry area (directly attached to the garage via access to the house) I noticed the smell. I inspected the garage and thought, perhaps, the smell was coming from a weed wacker. Later, I went to check on some laundry and the gas smell was even worse. I opened the door to access the garage and then recalled the weed wacker was actually broken and was only there to be discarded in the trash next pickup. I was concerned and went and woke my husband saying I smelled over-powering gas smell and to please come check. He indicated he thought it May be his mom's car. …

2003 Aztek · 75,000 miles · Apr 2018

Tl* the contact owns a 2002 Pontiac Aztek. The contact smelled a strong fuel odor present in the vehicle without warning. The failure was persistent. The vehicle was not diagnosed nor repaired. The VIN was not included in NHTSA campaign number: 07V349000 (fuel system, gasoline). The manufacturer was not notified of the failure. The failure mileage was approximately 120,000. Updated 05/06/16 the consumer stated there was a fuel leaking from the vehicle whenever the it was filled. The consumer was not included in the recall due to the age of the vehicle. Updated 11/1/2017

2002 Aztek · 120,000 miles · Feb 2016

Fuel tank filler sprayed fuel onto exhaust pipe while under normal interstate driving conditions. My wife smelled an electrical burning smell about 10 minutes prior to the fire while fueling at a service station. She dismissed it since there was a nearby construction crew that was burning trash in barrels. She thought perhaps it was something they were burning. After a visual inspection of the vehicle, we continued on.

2002 Aztek · Storage › Tank assembly · 31,000 miles · Dec 2003 · fire

Related recalls (2)

Fuel system, gasoline › Storage

NHTSA recall 07V-349 · Aug 8, 2007 · 20,594 vehicles

On certain vehicles, variations in the manufacturing process or exposure to high ambient temperatures May lead to fracture of the fuel tank inlet check valve (icv).

Remedy: Dealers will replace the fuel tank. The recall will be mailed in two phases with the first phase beginning on December 4, 2007. The second phase will be mailed on December 13, 2007.

Fuel system, gasoline › Storage

NHTSA recall 03V-454 · Nov 10, 2003 · 79 vehicles

On certain passenger vehicles, a weld between the fuel tank inlet check valve and the fuel tank can fail.

Remedy: Dealers will inspect the serial number of the fuel tank to see if it is on the list of affected tanks. If the serial number matches, the fuel tank will be replaced. Owner notification began November 4, 2003.

NHTSA investigations

Fuel tank leakage

NHTSA investigation RQ06009 · opened Dec 14, 2006 · closed Apr 18, 2007

Certain subject vehicles May exhibit leakage of odor and/or fuelfrom the lower portion of the fuel tank inlet filler pipe (inlet check valve).the inlet check valve (icv) and the fuel tank are joined together using a hot plate welding process for plastic parts.GM reports that its analysis of field returned parts show evidence of process variations for different manufacturing periods.these variations produced some icv…

Fuel tank leakage

NHTSA investigation EA07006 · opened Apr 18, 2007 · closed Sep 13, 2007 · led to recall 07V-349

GM is recalling (NHTSA recall no. 07v-349) certain model year (my) 2002-2004 Buick rendezvous, Chevrolet venture (regular wheelbase) and 2001-2004 Pontiac aztek and montana (regular wheelbase) vehicles to replace fuel tanks and correct a defect that May allow fuel leakage.the vehicle recall population is rendezvous and aztek vehicles built in May 2003, venture and montana vehicle built in June through August 2002…

Frequently asked questions

Which Pontiac Aztek years have fuel system problems?

By NHTSA complaints, the 2001 (39), 2003 (36), 2002 (27), 2004 (16) and 2005 (7) model years. Fuel System complaints make up 18% of all complaints for the 2001.

Is there a recall for Pontiac Aztek fuel system problems?

Yes — 2 recalls, including 07V-349 (storage, Aug 8, 2007); 03V-454 (storage, Nov 10, 2003). Recall repairs are free at authorized dealers; check a specific car with the VIN recall check.

At what mileage do Pontiac Aztek fuel system problems start?

Across all years, half of the complaints with a recorded mileage happened before about 83,000 miles; 23% happened before 50,000 miles.

What part fails most often?

Owners most often name the storage › tank assembly (22 mentions), followed by the storage (16).

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.