Which parts fail
Components named in complaints (battery, alternator, wiring, ignition, instrument cluster, infotainment).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2025 Kia Carnival Hybrid owners, lightly cleaned up (personal details are redacted by NHTSA).
I had two very serious incidents. July 8th: Horn just started blaring unprompted. Locking/unlocking doors, turning motor on, disconnecting battery did nothing to stop it. I was trying everything and as I was trying to find the correct fuse to disable (it wasn't labeled), the horn burned out and started smoldering. If the car was not in my driveway AND I wasn't home, I believe a fire would have started if I didn't pull the fuse AND douse it with water. It was parked next to my garage, so that would have been at risk as well. July 11th: When driving, my brake line burst resulting in a complete failure of my brakes. I narrowly escaped two accidents before I realized something was amiss. But the only warning was ABS was inactive, and active cruise control wasn't working. I had no warning that complete brake failure was imminent. I was extremely lucky. …
The contact owns a 2025 Kia Carnival. The contact stated that on several occasions the vehicle failed to start due to the 24-Volt battery failure. The vehicle was jump-started and operated normally, but the failure reoccurred. Additionally, the contact indicated that the emergency key failed to open the doors of the vehicle after the battery malfunction. A locksmith was called to the scene to open the doors. The cause of the failures was not yet determined. The local dealer and manufacturer were notified of the failures. The failure mileage was 600.
I am writing to formally report a serious, recurring safety defect involving the Heating, Ventilation, and Air Conditioning (HVAC) system in my vehicle. The system intermittently shuts off completely without warning and suffers from a malfunctioning airflow diverter. This directly impacts driver visibility due to immediate windshield fogging or the inability to de-ice during cold weather conditions. Below are the logged details of the intermittent shutdowns: July 9: System shut off 22 minutes into the drive. Local time: 07:58. Ambient temperature: 76 F. Vehicle settings: 72 F, Fan Speed 3.July 11: System shut off 34 minutes into the drive. Local time: 17:10. Ambient temperature: 92 F. Vehicle settings: Low, Full Blast. Furthermore, the airflow diverter is partially stuck on defrost mode. Air constantly blows onto the front windshield regardless of the chosen setting on the selector. …
When driving my van to work in the morning, I would get an alert on my screen that says to check the driver assistance system. Then I turned on to the freeway on ramp and my car lost all power, not letting me drive faster than 30 mph. I was able to get off of the freeway and on to a side street when another alert, accompanied by loud beeps, came on saying "Check Hybrid System. Stop safely." I was able to pull to the side of the road and turn the car off. When I turned it back on it seemed everything was fine. I took it to the dealership and they couldn't replicate the problems and the car didn't register any errors. So they returned it to me. This morning I drove to work and the exact same thing happened at the exact same place. Only this time I wasn't able to get over as quickly and my car shut down in the middle of an intersection. Luckily I was able to coast to the side of the road. …
While driving, the vehicle intermittently fails to accelerate when the accelerator is pressed; it will only coast at about 30 mph. At the same time, the hybrid battery indicator shows a low charge that continues to drop rather than recharge. The "Check Hybrid System - Stop Safely" warning also comes on. This recurring loss of propulsion creates a significant safety risk because we cannot reach or maintain normal traffic speeds. We have taken the van to our local Kia dealership about this situation on two separate occasions; the first time it was reported no faults found bc they couldn't replicate the problem. I was told there was a recall and it should fix the problem. The second time I was able to capture video of it happening multiple times to show the service technician. I was told it was something about the air intake system not being properly positioned. …
While driving around, the van will go into "limp mode" effecting my speed and acceleration. Then the battery will become drained and the car alarms me to "Check Hybrid System. Stop safely." It seems the hybrid system fails to switch from battery to engine when the battery gets too low, creating the alert. While the vehicle is still running, I will check the diagnostics on the dashboard and it shows no faults: "all systems normal." This is very dangerous as the vehicle can stop running at any moment and could leave me stranded in the middle of the road. I brought the vehicle into the dealership, but they were unable to recreate the problem. While the vehicle was at the dealership, they performed the HVAC control unit upgrade due to a recall. After receiving the vehicle back, this issue has persisted. I do not know if the dealership inspected the vehicle. …
Within 5 minutes of driving, the car stopped accelerating. Check hybrid system alert appeared one minute later. Car stalled out within approximately 1-2 minutes after warning light appeared. No other warning lights were present prior. This is a 2025 new Kia Carnival Hybrid. I was stranded on the side of a 55mph road. The first time the police helped me roll it off the road. The second time it couldn't be pushed even though it appeared to be in neutral. The car dies but the accessory functions will not turn off. We have to unplug the battery each time. This car could die ANYWHERE leaving you stranded in a very dangerous situation. There is very little warning. This is extremely hazardous. This is the SECOND time this has occurred with a combined total of 5 hours waiting for tow trucks and countless hours contacting Kia. Kia kept the car for two weeks and recharged the battery. That's it. …
My 2025 Kia Carnival Hybrid is experiencing repeated electrical and hybrid battery failures. The battery has died multiple times, and the vehicle has shut off while driving, including at higher speeds. When the vehicle shuts off, all electrical systems reset, warning lights flash, and the dashboard displays "User Authorization" notifications. This creates a serious safety hazard for me and my passengers. The defect has occurred multiple times and remains unresolved despite dealer visits. Kia corporate is not responding and is redirecting me back to BBB Auto Line without providing any repair plan. The defect is ongoing and poses a risk of crash, injury, or loss of vehicle control. These symptoms match other Carnival electrical/battery complaints already filed with NHTSA, including sudden shutdowns, battery failures, and electrical resets. …
When pulling out onto the highway from my drive way the car would no accelerate when I pressed the gas, the car would not exceed 35mph, when caused me and my kids to almost get rear ended when pulling out since the car would not go..... the car will start to flash a " check hybrid system pull over safely" light and then the car will start to coast and I have to find somewhere safe to coast off to, to turn the vehicle off and then on again, it will run fine after that but it will eventually do it again... I have taken the car to 2 different dealerships to have it looked and and they tell me nothing is wrong with it
While driving the car it will stick in the electric mode and not go back into gas mode. You will only be able to go up to 30-35 miles an hour and in order to fix this issue as of right now all I could do was have to pull over to the side of the road put the car in park turn it off and turn it back on. I worry that this issue will be even worse if I was on the interstate and my car was getting stuck in electric mode and then it's a safety issue, especially since I have kids in the car. I'm majority of the time being a minivan. I have seen other people post on forms about this issue and it not being fixed by Kia
Electrical complaints in other Carnival Hybrid years
Frequently asked questions
How common are electrical problems on the 2025 Kia Carnival Hybrid?
NHTSA has 24 complaints about the electrical system of the 2025 Kia Carnival Hybrid, 35% of the model year's 69 complaints. The component named most often is 12v/24v/48v battery (1 mentions).
Is there a recall for 2025 Kia Carnival Hybrid electrical problems?
No. NHTSA lists no electrical system recall for the 2025 Kia Carnival Hybrid. If the problem is widespread, a repair may still be covered by an extended warranty or a manufacturer service bulletin — ask a dealer.
At what mileage do 2025 Kia Carnival Hybrid electrical problems start?
Half of the complaints with a recorded mileage happened before about 1,000 miles, and 100% before 25,000 miles.
Is it dangerous?
Owners linked 0 crashes, 1 fire and 0 injuries to electrical system problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.