Which parts fail
Components named in complaints (engine, cooling system, oil leaks, timing chain, exhaust).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2012 Hyundai Sonata owners, lightly cleaned up (personal details are redacted by NHTSA).
The contact owned a 2012 Hyundai Sonata. The contact stated that various functions on the steering wheel including the horn, cruise control, and other electrical functions; all failed to operate as needed. The vehicle was taken to an independent mechanic where the contact was informed that a warranty had been placed on the vehicle for the clock spring which they linked to the failure. The steering wheel also began to stick soon after the diagnosis. The dealer was notified of the failure; however, the dealer could not provide an appointment until months out. The contact then stated that while driving at 65 MPH, the vehicle began to hesitate upon the depression of the accelerator pedal. The contact began to pull over as the EPS(Electrical Power Steering) and several other warning lights appeared on the instrument panel. …
The contact owned a 2012 Hyundai Sonata. The contact stated that while driving to her residence at unknown speeds, the vehicle suddenly caught fire while making a U-turn. The brakes and emergency brake were inoperable. The seatbelt was inoperable. The driver jumped out of the window. A pedestrian attempted to alert her of the fire. The vehicle exploded after exiting the vehicle. The contact sustained an injury to her leg, but no medical attention was provided. The fire department extinguished the fire. A police report was filed. There was no report of a crash or airbag deployment. The vehicle was towed to a tow lot. The local dealer was contacted, but the vehicle was not diagnosed or repaired. The manufacturer was contacted, but no assistance was provided. The failure mileage was approximately 136,000. The vehicle was auctioned off by the towing company.
The contact owned a 2012 Hyundai Sonata. The contact stated while driving approximately 55 MPH, the engine started smoking. The vehicle was overheated and the vehicle flap and cooling warning light message displayed. The contact was able to pull over safely and exit the family out. There were 4 passengers, the wife, and 3 children. The entire vehicle was destroyed and engulfed in flame. The fire department extinguished the fire. The vehicle was towed to the wrecking yard. There was a police report. There were minor injuries to the wife and 1 daughter. The contact related the fire to NHTSA Campaign Number 20V746000 (Engine). The approximate failure mileage was 2,000
My daughter had her car towed to the Hyundai dealership because of engine failure. Upon inspection we learned that there was a recall on the engine. We had to wait a few weeks so that the dealership could get approval and authorization to replace the engine. Finally after 3 or so weeks we got a courtesy car to drive. After about 4 weeks our car was finally ready to pick up so we took the courtesy car back and picked up our car. After about 4 months or so maybe my daughter went to her friends house one afternoon and her and her friend left in the friends car. They had been gone maybe 10 minutes or so and her friends neighbor called her friend and said that her car was on fire and they had already called the fire department but the car was engulfed in flames and before the fire department could get to it the whole car burnt to the ground. Nothing left but the shell of the car. …
The contact owns a 2012 Hyundai Sonata. The contact stated that after fully refilling the gas tank at the gas station, and driving at 40-55 MPH, he smelled a strong gasoline odor inside the vehicle. There were no warning lights illuminated. The contact was able to continue to drive the vehicle. Upon investigating the failure, the contact noticed that each time he fully refilled the gas tank, in addition to the smell, the vehicle would shudder for 3-5 min while driving. Additionally, the contact noticed that gas was leaking onto the driver's side rear wheel well whenever the gas tank was fully refilled. The check engine warning light was illuminated. The vehicle was taken to the dealer where it was diagnosed with evap failure. The dealer informed the contact to check his gas cap; however, the contact stated that the fuel cap was new and was a manufacturer-approved gas cap. …
Dear To Whom It May Concern, My cars VIN: [redacted] There is a recall (NHTSA Recall Number20V746000) that I found on this website for my car that the dealership below is claiming is not correct and will not work on. Springfield Hyundai Address: 754 Baltimore Pike, Springfield, PA 19064 My car has been having engine issue even after it getting services at another Hyundai Dealership Service Center. Engine overheats and smoke came out several times. Not it is jerking while I drive - loosing power. I barely was able to get the car to the service, that is how bad the state of the engine is at the moment. Initially when I took the car to the service center they said there is no recall at all on my car, even though the Hyundai customer service agent acknowledged the recall I mentioned above. …
The contact owns a 2012 Hyundai Sonata. The contact stated that while driving at an undisclosed speed, the vehicle made an abnormal sound. Additionally, the hybrid warning light illuminated. The contact pulled the vehicle over, self-inspected the vehicle, and noticed there was oil spread all over the engine. The vehicle was towed to the contact's residence. An independent mechanic inspected the vehicle and informed the contact that the crankshaft pulley bolt was loose. The contact stated that the vehicle had the engine replaced approximately 15 months ago. The vehicle was towed to the dealer, who informed the contact that the crankshaft pulley bolt was loose; however, they stated it became loose over time and that it was not the mechanic who replaced the engine fault. The vehicle was not repaired. …
ENGINE FIRE "RECALL" -ENGINE FIRE / ALREADY HAD A FIRE INVESTIGATOR INSPECT MY VEHICLE - MY SAFETY WAS AT RISK , IM NOT HURT PHYSICALLY, BUT IM EMOTIONALLY TRAUMATIZED ,PTSD - THE PROBLEM WAS CONFIRMED BY HYUNDAI . VEHICLE WAS INSPECTED BY HYUNDAI's INSPECTOR & MERCURY INSURANCE INSPECTOR. They said there was a leak in my engine which they had replaced the long block of my engine do to an engine recall . They replaced that in 2020. -NO WARNING LIGHTS On 01/03/23 I was at a stop light, I started to smell gas in my car , then I saw white smoke , i then looked at my gauges to see if there was any warning lights were on but there wasn't . My heat temperature was normal . As I looked up I noticed black smoke started coming from my vehicle . I quickly shut off my car but that didn't help stop the smoke . I literally got out of my vehicle rite before flames engulfed my vehicle . …
On the morning of April 15, 2024, at around 6 a.m., our 2012 Hyundai Sonata Hybrid unexpectedly caught fire and exploded in front of our house. This incident occurred shortly after I started the car and left it to warm up. Smoke and flames emerged from under the hood, quickly escalating until the front of the vehicle exploded, shattering the windows and extensively damaging the driver and passenger sides. Previously, we had noticed a fuel odor emanating from the hood, which we suspected was related to a known fuel recall issue. We brought the vehicle to the manufacturer's attention, hoping for a resolution under the recall. Unfortunately, the manufacturer did not address the fuel smell as part of the recall services and instead billed us for unrelated repairs. …
The contact owns a 2012 Hyundai Sonata. The contact stated while driving 60 mph, the engine ceased with the hybrid system warning light illuminated on the instrument panel. The contact had the vehicle towed to a dealer where she was informed that the engine failed due to a disconnected rod bearing. The contact was informed that the engine needed replacement. The contact then received notification of NHTSA Campaign Number: 20V746000 (Engine). The contact was then informed that the vehicle would be serviced under the recall however, the dealer had not replaced the engine due to the manufacturer sending multiple incorrect engines. The contact notified the manufacturer on numerous occasions about the failure and was provided, two case managers. The vehicle remained in the possession of the dealer. The failure mileage was approximately 84,000. …
Related recalls
Engine
Hyundai Motor America (Hyundai) is recalling certain 2011-2014 Sonata and 2013-2014 Santa Fe Sport vehicles previously repaired under recall numbers 15V-568 and 17V-226. The high pressure fuel pipe that connects to the fuel pump outlet may have been damaged, misaligned, or improperly torqued during the engine replacement…
Remedy: Hyundai will notify owners, and dealers will inspect and replace the fuel pipe, as necessary, free of charge. The recall began March 1, 2019. Owners may contact Hyundai customer service at 1-855-371-9460.
Engine
Hyundai Motor America (Hyundai) is recalling certain model year 2011-2012 Sonata vehicles manufactured December 11, 2009, to April 12, 2012 at Hyundai Motor Manufacturing Alabama and equipped with either a 2.0 liter or 2.4 liter Gasoline Direct injection engine.
Remedy: Hyundai will notify owners, and dealers will inspect the vehicles and replace the engine assembly, as necessary, free of charge.
NHTSA investigations
Scope and Timeliness
NHTSA opened Recall Query (RQ) 17-004 to investigate the timeliness and scope of Hyundai?s Theta II GDI engine recalls (Recall Nos. 15V-568 and 17V-226), and Hyundai?s compliance with reporting requirements. On November 23, 2020, the Agency entered into a Consent Order with Hyundai to administratively resolve NHTSA?s assertions of violations of law in connection with RQ17-004.
Engine Fires
On March 29, 2019, the Office of Defects Investigation (ODI) opened two Preliminary Evaluations (PE19-003 on Hyundai and PE19-004 on Kia) to broadly investigate incidents of non-crash fires (regardless of origin or operational status of the vehicle) on various model year Hyundai and Kia vehicles.
Loss of Motive Power
The National Highway Traffic Safety Administration (NHTSA) received a letter dated July 13, 2022, petitioning the Agency to initiate a safety defect investigation into loss of motive power allegations attributed to oil drain pan assembly failures on certain Hyundai Motor America, Inc. and Kia America, Inc. vehicles spanning Model Years (MY) 2005-2021.
Engine complaints in other Sonata years
Frequently asked questions
How common are engine problems on the 2012 Hyundai Sonata?
NHTSA has 577 complaints about the engine & cooling of the 2012 Hyundai Sonata, 37% of the model year's 1,558 complaints. The component named most often is engine › oil/lubrication › sump/tank › drain plug (1 mentions).
Is there a recall for 2012 Hyundai Sonata engine problems?
Yes — NHTSA recall 18V-934 (engine, Dec 28, 2018); NHTSA recall 15V-568 (engine, Sep 10, 2015). Recall repairs are free at authorized dealers.
At what mileage do 2012 Hyundai Sonata engine problems start?
Half of the complaints with a recorded mileage happened before about 92,000 miles, and 6% before 25,000 miles.
Is it dangerous?
Owners linked 11 crashes, 71 fires and 17 injuries to engine & cooling problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.