Most common 2005 Ford F-650 SD problems
Share of the 6 complaints; one complaint can involve more than one system. "~" is the median mileage when the problem started.
Ford F-650 SD complaints by model year
Best F-650 SD years: 2018, 2011, 2015. Compare all years →
2005 Ford F-650 SD recalls (2)
Parking brake › Driveline › Hydraulic
On certain medium duty chassis cab vehicles equipped with hydraulic brakes, the drive line park brake anchor bolt May be susceptible to fatigue loading. The bolt could fracture over time due to insufficient clamp load as a result of improper anchor bolt plating.
Remedy: Dealers will replace the park brake anchor bolt. The recall began on October 6, 2005. Owners May contact Ford at 1-800-392-3673.
Wheels
On certain cab chassis vehicles equipped with accuride aluminum wheels, the wheels were not properly pre-stressed. This allows cracks to develop over time.
Remedy: Dealers will replace the wheels free of charge. The recall began on May 17, 2005. Owners May contact Ford at 1-800-392-3673.
What 2005 Ford F-650 SD owners say
Brakes
I am writing in reference to a recall notice I received on October 11, 2005 regarding a possible driveline parking brake anchor bolt fracture on my f-650 Ford truck. I purchased this truck from hubco Ford in allentown pa. It has since come to my attention that hubco Ford, where I purchased this vehicle, has closed its doors and no longer can service this vehicle. Not only was I never notified of the closure, but also, the closest service center that can handle this size truck, is located in another state. This repair May only require less than half a day to fix, but it is going to take at least that long or better getting the truck there and back. This has created a hardship in trying to get this vehicle repaired. …
Consumer complaint in regards to recall for parking brake, consumer is unable to have this recall done due to service center being closed. The consumer stated the nearest dealer is located in another state, that is able to handle the size of the truck. The consumer stated Ford should notify customers when a dealership closes its doors.
Frequently asked questions
Is the 2005 Ford F-650 SD a good car?
Based on 6 owner complaints filed with NHTSA, the 2005 F-650 SD rates average: 2.7× as many complaints as a typical year of the F-650 SD at the same age. Complaint counts don't account for sales volume or individual maintenance, so have any used car inspected before buying.
What is the most common problem with the 2005 Ford F-650 SD?
The brakes — 3 complaints, 50% of all complaints for this model year, most often about driveline › hydraulic. Next are the wheels & tires (1) and fuel & propulsion system (1).
How many recalls does the 2005 Ford F-650 SD have?
There are 2 recalls for the 2005 Ford F-650 SD, the most recent from September 19, 2005 (hydraulic). Recall repairs are free at any authorized dealer — check whether yours has been done with the VIN recall check.
What are the best and worst years of the Ford F-650 SD?
The best years by complaints, compared at the same age, are 2018, 2011 and 2015. See the full Ford F-650 SD years comparison.
At what mileage do 2005 Ford F-650 SD problems happen?
The median mileage reported in complaints is about 60,000 miles; 33% of problems with a recorded mileage started before 50,000 miles.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.