2023 Ford Bronco Sport Fuel System Problems

Which parts fail

• Storage › Evaporative emissions › Canister
  1

Components named in complaints (fuel pump, injectors, fuel tank, hybrid and EV propulsion).

Mileage when the problem started

• Under 25k
  526%
• 25k–50k
  947%
• 50k–75k
  421%
• 75k–100k
  15%
• 100k–150k
  00%
• 150k+
  00%

Owner reports

Selected complaints filed with NHTSA by 2023 Ford Bronco Sport owners, lightly cleaned up (personal details are redacted by NHTSA).

The contact owns a 2023 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The contact stated that after filling the fuel tank and driving approximately 70 MPH, they noticed a fuel odor coming from the vehicle. After parking the vehicle for approximately 40 minutes, they returned to the vehicle that had been on fire. The fire department was contacted, which had put out the fire. The vehicle was towed and totaled. The fire had caused damage to the grounds on which the vehicle was parked. There was fuel contamination and burned areas in the yard and on the porch near where the vehicle was parked. There were no injuries. …

The contact owned a 2023 Ford Bronco Sport. The contact received a notification of NHTSA Campaign Number: 25V467000(Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that while driving approximately 73 MPH, the vehicle experienced an unknown failure 16-18 minutes later. Based on the contact's memory, the vehicle caught on fire, rolled down an embankment, crashed into a tree and came to a stop. It was unknown whether a warning light was illuminated. All the air bags deployed. The contact stated that while the vehicle was burning, the contact's legs were trapped due to the impact of the crash. The local rescue squad arrived at the scene and assisted the contact out of the vehicle. The rescue squad transported the contact to the ambulance, which transported the contact to the hospital. …

The contact owns a 2023 Ford Bronco Sport. The contact stated that while the vehicle was in the garage and idling, the contact's husband noticed a strong fuel odor on the interior and exterior of the vehicle. In addition, the contact stated that the following day, while driving at an undisclosed speed, the contact noticed the fuel odor inside the vehicle. The contact stated that the fuel odor was entering through the vents. No warning lights were illuminated. The odor was extremely strong, and the contact drove the vehicle with the windows down in an outside temperature of 40 degrees. The contact stated that the odor made her nauseous for the remainder of the day. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The dealer was made aware of the failure, and an appointment was scheduled for the following week. …

Our brand new 2023 Ford Bronco Sport was destroyed by a spontaneous under-the-hood fire that occurred within thirty days of delivery and with less than 50 miles on the odometer. An independent examination found this consistent with a fuel injector fire. Ford Motor Company has publicly acknowledged similar problems with the Bronco Sport models and purportedly has recalled and "fixed" all effected vehicles. We notified Ford of this incident, that the production and delivery dates of our Bronco Sport were well AFTER these recalls had been completed, and that the VIN of our Bronco Sport does NOT appear on Ford's recall registry. In the overwhelming interest of public safety, we have urged Ford Motor Company to recover this vehicle and conduct its own investigation. …

The contact owns a 2023 Ford Bronco Sport. The contact stated that while the vehicle was parked, the contact attempted to refuel the vehicle. The contact noticed that the fuel tank did not have a lever or cap to lock the fuel tank. The contact stated that to add fuel to the vehicle, the contact just pushed open the fuel tank compartment to add fuel to the vehicle. The contact was concerned about the vehicle not having a fuel cap. The contact stated that the vehicle was unsafe, and the security of the fuel tank was very unsafe. The dealer was contacted. The vehicle was not diagnosed or repaired. The dealer suggested that the contact purchase an aftermarket lock for the fuel tank. The contact had received notifications of NHTSA Campaign Numbers: 25V442000 (Back Over Prevention) and 25V467000 (Fuel System, Gasoline). The manufacturer was made aware of the failure. …

The contact owns a 2023 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that while idling at a stoplight, the vehicle suddenly stalled while attempting to accelerate. The contact was able to turn off and restart the vehicle to continue driving; however, the vehicle stalled twice. The check engine warning light was illuminated. The vehicle was taken to the dealer, who diagnosed the vehicle and determined that the canister purge valve had failed due to a high-pressure purge flow in the EVAP system. The vehicle was scheduled for repair. The manufacturer was not made aware of the issue. The failure mileage was approximately 36,600.

The contact owns a 2023 Ford Bronco Sport. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The contact stated that the speedometer, TPMS, and back over prevention system malfunctioned, and the warning lights illuminated while activated on the infotainment center. The contact stated that the failures were intermittent but became constant failures. The vehicle was taken to the dealer, and undisclosed repairs were performed on the sensors. The vehicle had been repaired twice. The manufacturer was made aware of the failure and opened a case. The failure mileage was approximately 31,500. VIN tool confirms parts not available.

The contact owns a 2023 Ford Bronco Sport. The contact stated that while driving approximately 35 MPH, the check engine warning light illuminated, and it felt as if there was no gasoline going to the engine. The contact stated that while depressing the accelerator pedal there was an abnormal sound coming from the engine compartment. The contact had not taken the vehicle to a local dealer or an independent mechanic. The vehicle was not diagnosed and was not repaired. The manufacturer was not informed of the failure. The contact was aware of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part for the recall repair was not available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The failure mileage was approximately 15,000.

The contact owns a 2023 Ford Bronco Sport. The contact stated that while the vehicle was parked, the rearview camera became inoperable. The contact stated that the rearview camera image occasionally appeared blank, and the image was also occasionally frozen. The dealer was contacted, and informed the contact that the VIN was included in NHTSA Campaign Numbers: 25V442000 (Back Over Prevention) and 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The local dealer confirmed that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. The approximate failure mileage was 11,000.

The contact owns a 2023 Ford Bronco Sport. The contact stated that while starting the vehicle, the vehicle unexpectedly lurched forward. There was no warning light illuminated. The contact received notification of NHTSA Campaign Number: 25V467000 (Fuel System, Gasoline); however, the part to do the recall repair was not yet available. The vehicle was taken to the dealer, but was not diagnosed or repaired. The dealer confirmed that parts were not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure but was unable to confirm when parts would be available, and filed a case. The approximate failure mileage was 45,000.

Related recalls

NHTSA investigations

Fuel System complaints in other Bronco Sport years