What gets recalled
1997 Ford Aerostar recalls (3)
Vehicle speed control › Cables
Vehicle description: minivans equipped with 3.0l engines. An accelerator cable was kinked during installation, causing the core wires to eventually fray.
Remedy: Dealers will install a new accelerator cable.
Electrical system › Ignition › Switch
Vehicle description: Mini vans. These vehicles were produced with a higher than specified electrical load through the accessory power feed circuit. The potential for contact between the b2 (battery), a2 (accessory), and p1 (proof) circuits can occur, creating a short circuit, allowing current to flow through the ground wire.
Remedy: Dealers will install a jumper harness with a relay which will re-route and activate all a2 accessories through the relay.
Power train › Transfer case (4-wheel drive)
Vehicle description: all wheel drive passenger minivans. These vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. The powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case.
Remedy: Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.
1996 Ford Aerostar recalls (4)
Electrical system › Ignition › Switch
Vehicle description: Mini vans. These vehicles were produced with a higher than specified electrical load through the accessory power feed circuit. The potential for contact between the b2 (battery), a2 (accessory), and p1 (proof) circuits can occur, creating a short circuit, allowing current to flow through the ground wire.
Remedy: Dealers will install a jumper harness with a relay which will re-route and activate all a2 accessories through the relay.
Power train › Transfer case (4-wheel drive)
Vehicle description: all wheel drive passenger minivans. These vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. The powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case.
Remedy: Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.
Equipment › Other › Labels
The certification labels on the involved vehicles has incorrect rear tire inflation pressure designations. This does not comply with FMVSS no. 120, "tire selection and rims for motor vehicles other than passenger cars."
Remedy: Owners will be provided with correct certification labels and instructions for installing these labels. Dealers can install this label if the owner so desires.
Latches/locks/linkages › Doors › Latch
When in the secondary latched position, the driver door latches May open when subjected to transverse loads less than that specified in FMVSS no. 206, "door locks and door retention components."
Remedy: Dealers will inspect and, if necessary, replace the driver door latch.
1995 Ford Aerostar recalls (5)
Electrical system › Wiring › Front underhood
Vehicle description: Mini vans. Heat generation in the wiring harness to the fuel pump/sender assembly can cause an electrical short. The vehicle could experience a loss of power and become immobilized and the fuel gauge May be erratic.
Remedy: Dealers will install a fused jumper harness in the fuel pump ground circuit that will be installed at the fuel pump inertia shut-off switch.
Electrical system › Ignition › Switch
Vehicle description: Mini vans. These vehicles were produced with a higher than specified electrical load through the accessory power feed circuit. The potential for contact between the b2 (battery), a2 (accessory), and p1 (proof) circuits can occur, creating a short circuit, allowing current to flow through the ground wire.
Remedy: Dealers will install a jumper harness with a relay which will re-route and activate all a2 accessories through the relay.
Power train › Transfer case (4-wheel drive)
Vehicle description: all wheel drive passenger minivans. These vehicles can develop powertrain bending resonance or transfer case output shaft bushing displacement. The powertrain bending resonance or the output shaft bushing displacement can result in structural failure of the transmission and/or transfer case.
Remedy: Dealers will install a new transfer case rear output shaft bushing and an aluminum driveshaft will be installed.
Equipment › Other › Labels
The certification label on these vehicles have incorrect rear tire sizes listed. P215/70r14sl should be p215/75r14sl. This does not comply with FMVSS no. 120, "tire selection and rims for motor vehicles other than passenger cars."
Remedy: Owners will be mailed a supplementary label containing the correct rear tire information and instructions for installing the label on their vehicles. If owners prefer, their dealer can install the label for them.
Show 1 more recall
Equipment › Mechanical › Carrier/rack
The spare tire supplied with the vehicle can contact the brake lines on the rear axle if it is mounted in the underbody spare tire carrier. Such contact could result in fracture of a rear brake line.
Remedy: Dealers will install a lower profile Mini-spare tire on the existing Mini-spare wheel. The new tire will allow the Mini-spare to be installed with appropriate clearances in the underbody spare tire carrier.
Frequently asked questions
How many recalls does the Ford Aerostar have?
NHTSA lists 8 recalls for the Ford Aerostar across 3 model years.
How do I know if my Ford Aerostar has an open recall?
Enter your 17-character VIN in our VIN decoder & recall check or on nhtsa.gov/recalls. Dealers fix recalls for free, even if you are not the original owner.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.