2004 Buick Rendezvous Fuel System Problems

49 owners have reported fuel & propulsion system problems with the 2004 Buick Rendezvous to NHTSA — 25% of all 200 complaints for this model year. The typical failure happened around 85,000 miles. That ranks #3 of 6 Rendezvous model years for fuel system complaints (a typical year has 19). 2 related recalls have been issued.

49complaints
85ktypical miles
2related recalls
0crashes
0fires
1injuries

Which parts fail

  • Storage › Tank assembly
    4
  • Storage › Fuel gauge system
    4
  • Storage › Tank assembly › Filler pipe and cap
    2
  • Storage
    2
  • Delivery
    1
  • Fuel injection system › Injectors
    1

Components named in complaints (fuel pump, injectors, fuel tank, hybrid and EV propulsion).

Mileage when the problem started

  • Under 25k
    921%
  • 25k–50k
    37%
  • 50k–75k
    819%
  • 75k–100k
    614%
  • 100k–150k
    1126%
  • 150k+
    512%

Owner reports

Selected complaints filed with NHTSA by 2004 Buick Rendezvous owners, lightly cleaned up (personal details are redacted by NHTSA).

Tl* the contact owns a 2004 Buick Rendezvous. The contact observed an abnormal fuel odor within the vehicle without warning. In addition, a slow drip from the fuel tank was observed. The vehicle was taken to an independent mechanic who confirmed that there was a leak from the fuel tank. The contact then called the local dealer (Buick GMC of kirkland, 12335 120th ave ne, kirkland, wa, 98034) where an appointment was scheduled. The dealer diagnosed that there was a fracture within the fuel tank inlet check valve. The vehicle was not included in NHTSA campaign numbers: 03V454000 (fuel system) or 07V349000 (fuel system). The vehicle was not repaired due to the cost. The manufacturer was contacted and provided case number: 8-34895551467. The case was escalated, but the manufacturer denied the claim and stated that they would not cover it nor was the vehicle included in the prior recalls. …

50,000 miles · Oct 2017

Tl* the contact owns a 2004 Buick Rendezvous. The contact stated that while refueling, gasoline leaked from the vehicle. The contact became aware that the gas tank was fractured while refueling the vehicle. The vehicle was taken to an independent mechanic where it was inspected and diagnosed and determined that the fuel tank was fractured and needed to be replaced. The vehicle was not repaired. The contact referenced NHTSA campaign number: 07V349000 (fuel system, gasoline) as a possible solution to the failure however, the VIN was not included. The manufacturer was made aware of the failure and informed the contact that the warranty was expired. The failure mileage was approximately 109,694.

Storage · 110,000 miles · Oct 2020

Tl* the contact owns a 2004 Buick Rendezvous. While the vehicle was parked, there was a strong fuel odor and a fuel leak was noticed from the rear of the vehicle. The vehicle was taken to reliable Buick GMC (400 automall dr, roseville, ca 95661, [phone]) where it was diagnosed that the fuel tank check valve was cracked and leaking. The contact was informed that the fuel tank needed replacement. The vehicle was not repaired. The manufacturer was notified and stated that the VIN was not included in NHTSA campaign number: 07V349000 (fuel system, gasoline). The manufacturer offered no further assistance. The approximate failure mileage was 175,000.

55,000 miles · Feb 2018

* - on two different occasions my 2004 Buick Rendezvous has caused the inside of the car to fill up with strong gasoline smell. When checking the ground I discovered it was leaking gasoline. I was told that there was no more recall on my VIN# - however, I'm discovering that other 2004 Buick rendezvouses are reporting the same of similar problem under campaign #07V349000. I was never notified of a recall for this issue, which could be a very serious safety issue, as I haul around by very young grandchildren. What? Does someone have to die before this issue is addressed properly?

169,000 miles · Nov 2016

No acceleration,when I go up a hill no acceleration, or when I go to get on the highway no acceleration, and very dangerous. I went to dealership for a diagnostic test and I replaced fuel tank pressure sensor and vent solenoid, no acceleration. I went to another dealership for diagnostic. They recommended that I replace 3 electrical harnesses and connectors $1350 dollars parts and labor too much for me and that May not solve my problem. I told them the problem was corrosion in the connectors to the fuel pump $160 dollars later they agreed with me. Still dangerous.

195,000 miles · Jun 2019

Engine stops working with loss of all control, battery turns over but vehicle will not start. After approximately 1/2 hour engine starts. Drove to mechanic and no information availoable in computer. All data removed.. Problem repeated at 70,00 miles 90,000 miles and at 150,000 miles. No mechanic could find any pronlem. First occurred when parking after a 50 mile drive. Next appeared at a stop light. Last apperared while slowing down at an intersection. Took vehicle off the road after the last incident. Feared for my life.

70,000 miles · Jul 2012

Recently the cabin is filling with the smell of gas fumes while at idle and filling at gas station. There is no service engine light coming on, indicating some sort of leak in the fuel entrance to the tank. There is a recall #06230 that directly relates to this, however I am told that my vehicle was made a little later and GM had determined the later produced vehicles did not have the problem that required the fuel tank to be replaced. I think this needs to be investigated further.

220,000 miles · Feb 2016

Tl* the contact owns a 2004 Buick Rendezvous. The contact stated that the vehicle fuel tank was fractured. The vehicle was taken to the dealer where it was diagnosed that the fuel tank needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The contact was informed that the vehicle was not included in the NHTSA campaign number: 07V349000 (fuel system, gasoline). The failure mileage was at 115,000. Updated 01/26/2017

115,000 miles · Aug 2015

My grandson and I were shopping, then I filled my gas tank. We then went into the grocery store came out, smelled gas and looked under car. It is leaking gas, we hurried home--went from full tank to 1/4 full tank in 58 miles. It is sitting and not driven. And I have a 2003 Rendezvous that has a gas smell that is very strong but hasn't leaded out gas yet.

135,000 miles · Nov 2020

Tl* the contact owns a 2004 Buick Rendezvous. After fueling the vehicle, the contact smelled a strong odor of fuel without warning. The failure recurred twice. A mechanic diagnosed that the fuel line was rusted out and needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 72,000.

72,000 miles · Jun 2015

Related recalls

Fuel system, gasoline › Storage

NHTSA recall 07V-349 · Aug 8, 2007 · 20,594 vehicles

On certain vehicles, variations in the manufacturing process or exposure to high ambient temperatures May lead to fracture of the fuel tank inlet check valve (icv).

Remedy: Dealers will replace the fuel tank. The recall will be mailed in two phases with the first phase beginning on December 4, 2007. The second phase will be mailed on December 13, 2007.

Fuel system, gasoline › Storage

NHTSA recall 03V-454 · Nov 10, 2003 · 79 vehicles

On certain passenger vehicles, a weld between the fuel tank inlet check valve and the fuel tank can fail.

Remedy: Dealers will inspect the serial number of the fuel tank to see if it is on the list of affected tanks. If the serial number matches, the fuel tank will be replaced. Owner notification began November 4, 2003.

NHTSA investigations

Fuel tank leakage

NHTSA investigation RQ06009 · opened Dec 14, 2006 · closed Apr 18, 2007

Certain subject vehicles May exhibit leakage of odor and/or fuelfrom the lower portion of the fuel tank inlet filler pipe (inlet check valve).the inlet check valve (icv) and the fuel tank are joined together using a hot plate welding process for plastic parts.GM reports that its analysis of field returned parts show evidence of process variations for different manufacturing periods.these variations produced some icv…

Fuel tank leakage

NHTSA investigation EA07006 · opened Apr 18, 2007 · closed Sep 13, 2007 · led to recall 07V-349

GM is recalling (NHTSA recall no. 07v-349) certain model year (my) 2002-2004 Buick rendezvous, Chevrolet venture (regular wheelbase) and 2001-2004 Pontiac aztek and montana (regular wheelbase) vehicles to replace fuel tanks and correct a defect that May allow fuel leakage.the vehicle recall population is rendezvous and aztek vehicles built in May 2003, venture and montana vehicle built in June through August 2002…

Fuel System complaints in other Rendezvous years

200220032004200520062007103844919195
Fuel System complaints per model year, Buick Rendezvous.

Frequently asked questions

How common are fuel system problems on the 2004 Buick Rendezvous?

NHTSA has 49 complaints about the fuel & propulsion system of the 2004 Buick Rendezvous, 25% of the model year's 200 complaints. The component named most often is storage › tank assembly (4 mentions).

Is there a recall for 2004 Buick Rendezvous fuel system problems?

Yes — NHTSA recall 07V-349 (storage, Aug 8, 2007); NHTSA recall 03V-454 (storage, Nov 10, 2003). Recall repairs are free at authorized dealers.

At what mileage do 2004 Buick Rendezvous fuel system problems start?

Half of the complaints with a recorded mileage happened before about 85,000 miles, and 21% before 25,000 miles.

Is it dangerous?

Owners linked 0 crashes, 0 fires and 1 injury to fuel & propulsion system problems on this model year. If you notice symptoms, have the car checked before driving further.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.