Which parts fail
Components named in complaints (engine, cooling system, oil leaks, timing chain, exhaust).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2014 BMW 535d owners, lightly cleaned up (personal details are redacted by NHTSA).
The contact owns a 2014 BMW 535d Sedan. The contact stated that while driving at approximately 40 MPH, the contact observed hear emanating from the engine compartment. The contact stated that the temperature gauge remained hot (H). The vehicle was pulled to the side of the road and the contact stated that she observed smoke emanating from the engine compartment and she exited the vehicle. A passerby stopped, opened the hood of the vehicle, and used the extinguisher where there was smoke. The vehicle was towed to the residence. The vehicle was then towed to the dealer where they diagnosed that the intake manifold melted and needed to be replaced. The vehicle was repaired. The manufacturer was notified of the failure. The failure mileage was 260,191.
The contact owns a 2014 BMW 535D. The contacted stated that while driving approximately 60 MPH, the "200 Mile No Start" light illuminated. The contact drove the vehicle to a dealer where it was diagnosed and determined that there was a software error in the DDE/ECM which a required reprogramming the ECM. The contact was advised by the dealer that the vehicle was no longer under warranty. The vehicle had not been repaired. The manufacturer had been informed of the failure. The contact researched online and related the failure to TSB Number: SI B13 01 14 SCR System Faults (Engine and Engine Cooling). The failure mileage was 105,211.
The contact owns a 2014 BMW 535D. The contact stated while driving out his driveway, the check engine warning light illuminated. The vehicle was taken to the dealer and the contact was informed that the SCR active reservoir needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was 90,000.
My car is experiencing stalling and stuttering issues due to the failed EGR Cooler that's in recall. This part was replaced by BMW 2 years ago with a different recall with the same part. It's unsafe. Sometimes, my car stalls or stutters while driving which poses a huge risk (especially when turning out onto a street where there's traffic coming towards me). This has happened numerous times. I get a notification "Drivetrain Malfunction" when the car's computer detects there is an issue and it seems to correct the stalling issue. The problem is, the car doesn't always do this while I'm driving. This most recently occurred on 7/9/2022 but has happened many times since the recall was issued in 11/2021. I have not been contacted by BMW with an update on this recall since 1/2022.
BOSCH CP4 HPFP failed and released metal shavings throughout all fuel lines, injectors and gas tank. BMW had a recall for 12K vehicles but mine was not on the recall list and BMW cannot explain why given that my fuel pump exploded like so many other BOSCH CP4 pumps. I am not in at least 7K in repairs to replace all the fuel lines, pumps and injectors that the faulty part ruined. I believe BMW knew that these pumps were bad and did not notify all owners that had them in the car. My year, make, model and build date all fit into the recall notice but i was not included. BMW cannot explain why and will not agree to pay for the repair bills.
My 2014 BMW 535d has barely over 60k miles. Two weeks ago, I received a warning message after turning on the ignition stating that no diesel exhause fluid could be detected. In addition, the message include a mileage countdown starting a slightly over 800 miles. I took the car to Roadshow BMW in Memphis, Tennessee to be repaired. They are telling me that the DEF sensor will have to be replaced. In addition, they said the DEF reservoir will need to be exchanged. The cost for this repair will be approximately $3,352 dollars plus tax. The technician I spoke with said that this is a common issue with BMW's.
Timing chain failed and caused the vehicle's engine to shut down. This failure occurred while driving at approximately 70 MPH on Rt. 90 in NY state. The car was traveling in the passing lane. The loss of engine power resulted in loss of steering and maneuverability placing the occupants of this vehicle and other vehicles in a very dangerous situation. Vehicle was towed to a BMW dealership in NY, and upon inspection by BMW technicians, concluded the timing chain failure led to the engine failure and shutting down. There was no warning or any indications of the problem prior to it occurring.
Don't have an accurate answer as to what component failed, but all indicators point to the EGR/AGR flap valve failing. Smoke was coming out of the front end of the Intake manifold, after careful visual inspection I noticed a hole was made from the internal fire melting the plastic intake. This could've been a lot worse and the car could have burned. Thank God I reacted quickly and pulled into a non crowded area away from the road and turned the car off.
BMW has recalled the HPFP and EGR Cooler but not the EGR valve, which also fails and causes power loss, due to the same issues noted in the other recalls. The EGR valve should be added to the EGR cooler recall. The dealers are hiding behind ambiguity on this point to charge consumers for a common failure that should be covered, for the same reasons the EGR cooler has been recalled.
Fuel injectors not working check engine lights on. Car has 50,000 miles throwing fault 24BB00, recall for models a year after this one, with an extended warranty. The problem has been confirmed by two dealers and a garage. The car is presently at a BMW repair shop awaiting repair. why not this one?
Related recalls
Engine and engine cooling › Exhaust system › Emission control › Gas recirculation valve (EGR valve)
BMW of North America, LLC (BMW) is recalling certain 2013-2018 BMW 328d and 328d xDrive, 2014-2018 328d Sports Wagon and 328d xDrive Sports Wagon, 2014-2016 535d and 535d xDrive, 2015 740Ld xDrive, 2015-2017 X3 xDrive28d SAV and 2014-2017 X5 xDrive35d SAV vehicles equipped with an Exhaust Gas Recirculation (EGR) module with an…
Remedy: BMW will notify owners, and dealers will inspect and replace the EGR cooler as necessary. If a leak has already occurred, the engine intake manifold will also be replaced. These repairs will be made free of charge.
Engine complaints in other 535d years
Frequently asked questions
How common are engine problems on the 2014 BMW 535d?
NHTSA has 30 complaints about the engine & cooling of the 2014 BMW 535d, 52% of the model year's 58 complaints. The component named most often is exhaust system › emission control › gas recirculation valve (egr valve) (1 mentions).
Is there a recall for 2014 BMW 535d engine problems?
Yes — NHTSA recall 18V-755 (gas recirculation valve (egr valve), Oct 25, 2018). Recall repairs are free at authorized dealers.
At what mileage do 2014 BMW 535d engine problems start?
Half of the complaints with a recorded mileage happened before about 57,000 miles, and 18% before 25,000 miles.
Is it dangerous?
Owners linked 0 crashes, 2 fires and 0 injuries to engine & cooling problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.