Which parts fail
Components named in complaints (struts, shocks, control arms, ball joints, springs).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2002 Toyota Sequoia owners, lightly cleaned up (personal details are redacted by NHTSA).
The left rear frame broke away from rear sway bar. I was just leaving my house when I heard a thunk. I noticed the problem when I turned onto the faster road as I accelerated the whole backend moved right, pushing the front end left (into oncoming traffic). Letting up on the accelerator cased the reverse to happen, the back end swung left and the front turned right. So, glad it happened slower streets and not the highway. There was a limited service recall on this model to coat with a rust proofing paint and we had the service done in 2012. This failure would have probably killed someone if it had happened on the freeway or cloverleaf. These vehicles should be either repaired by Toyota or off the road.
On parkway 50 to 55 mph driver side ball joint broke. Truck could of flipped or hit another vehicle. Could of caused damage to my body or death. No warning of impending breakage. I do have pics of broken balljoint and it did cause damage to driverside fender. Frame is rusting. Worried about frame unsafe could brake at any time. Toyota refuses to check and replace.
To whom it may concern, I recently purchased a 2002 Toyota sequoia. I brought the truck to a local shop for a (overall assessment of the vehicle) since I just Purchased it. The shop owner ( I have their name address if needed). The chassis is rusty and has holes sue to rust. If someone can get back to me It's much appreciated
The frame of the vehicle has severe rust and now has holes in the frame, making it unsafe to drive and possibly causing an accident. Meticulous care has been taken of this vehicle and it is never taken off road or abused. I've had several other vehicles and have never had this frame rust safety issue.
Rack and pinion rusted out and had to be replaced. It cracked in the middle of the highway and left me inching to safety. Never fully recovered 186k, frame is fully rusted and will not pass inspection due to faulty oxygen sensors and excessive rust and corrosion. Will need to replace exhaust to input a new sensor at 4k Vechicle is fully operable and functional but cannot pass inspection without the safety of rust treatment or replacement It's a great vechicle but unfortunate that the 2002 series is left out of the recall . There are a lot of early generations that have these issues and although the trucks are reliable and have a long life , are undriveable because they can't pass inspection. Please consider extended the rust recall to 2001-2003 Sequoias. …
While driving 75mph on the interstate the front right ball joint failed (4 days after a safety inspection done at the Toyota dealership). The tire folded under the car and we nearly hit the median and then the car to our right. We managed to get the car to the side of the road. Took car to Toyota dealership where we were told that the ball joint had failed. $6,700 worth of damage was done to the vehicle. I ran my VIN # through your database and 0 recalls were found even though there is a recall for this make, model and year of car.
After driving roughly 40 minutes on a straight dry highway at a constant 70 MPH, my vsc off and trac off lights suddenly came on for no reason, accompanied by a loud high-pitched alarm. The steering felt like it was dragging, was grinding, and pulled to the right. Felt like something was breaking apart. Very scary since I was in the left lane with no shoulder. I decreased my speed to about 60 and moved to the right hand lane. After several seconds, the alarm and grinding/dragging stopped just as mysteriously as it started before I'd even gotten to an exit. The lights stayed lit. Before I used the vehicle again, I inflated the tires from 32.5 to 35 psia, just in case that might have contributed. …
2002 Sequoia purchased used, vsc trac desengages without warning at any time, slowing down the vehicle and making grinding noice in the suspension or breaks, it will reset again after park and shutting the engine off, this problem had happen at least 10 times in about one year that I am driving it, due to the unexpected desengage of the vsc trac at any time slowing down the vehicle with out warning and no break light it is a safety concern, I have look in the internet and this problem is very common with this vehicles equiped with the vsc trac, I have called Toyota and there is no recalls for the issue, I believe it it is a malfunction of the system it should be take care unless they are waiting for something drastic to happen, hope I can get some where with this complaint, this is a second Toyota at home and I like to keep both cars for as long as I can. …
Severe premature frame rust including the dislodge of spare tire and carrier, repaired periodically at high cost to the vehicle owner. Frames in question were manufactured with defect in corrosion resistant properties that is well known and documented. Ntsb has been aware of this condition on various Toyota trucks for at least 10 years. Class action lawsuit has been approved for limited model years vehicles but leaves many effected out of the class. Condition effects model year 2000 and up all tundra, tacoma, sequioa and 4runner vehicles. Toyota has been allowed to deny responsibility by implementing a limited service campaign that has long since expired on these faulty vehicles. …
I have a 2002 Sequoia and the dealership has been doing the repairs since I purchased it in 2003. I took in the recall for the ball joints and even before I received it I had an issue. When turning right, mostly in curves there is a loud grinding in the frontend and has been doing this since I purchased the car . They told me that here was not a problem but I am still having this problem and now the trac has to stabilize my car, this has happen while traveling no turns. The trac light is on and off constantly for whatever reason they can not explain it to me. This is getting dangerous for me I have spent money on this car lately but this is a very large repair and need to know what can be done to get this fixed I was also told that there is not an issue with my airbag as well that my car was not affected. …
Related recalls
Suspension › Front › Control arm › Lower ball joint
On certain sport utility vehicles, due to a manufacturing issue in the front suspension lower ball joint, there is a possibility that the surface of the ball of the joint May have been scratched. The ball joint May eventually experience excessive wear and looseness, resulting in increased steering effort.
Remedy: Dealers will replace the front suspension lower ball joints free of charge. The recall began on July 5, 2005. Owners May contact Toyota at 1-800-331-4331.
Suspension complaints in other Sequoia years
Frequently asked questions
How common are suspension problems on the 2002 Toyota Sequoia?
NHTSA has 50 complaints about the suspension of the 2002 Toyota Sequoia, 8% of the model year's 666 complaints. The component named most often is front › control arm › lower ball joint (8 mentions).
Is there a recall for 2002 Toyota Sequoia suspension problems?
Yes — NHTSA recall 05V-225 (lower ball joint, May 17, 2005). Recall repairs are free at authorized dealers.
At what mileage do 2002 Toyota Sequoia suspension problems start?
Half of the complaints with a recorded mileage happened before about 130,000 miles.
Is it dangerous?
Owners linked 6 crashes, 0 fires and 4 injuries to suspension problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.