Which parts fail
Components named in complaints (struts, shocks, control arms, ball joints, springs).
Mileage when the problem started
Owner reports
Selected complaints filed with NHTSA by 2006 Toyota 4Runner owners, lightly cleaned up (personal details are redacted by NHTSA).
The Frame and Suspension Components of the vehicle have corroded or rusted badly and prematurely even though the rest of the vehicle is in excellent condition. This is a known and common occurrence with the 4th Generation Toyota 4Runner Vehicles such as this 2006 model. - Currently the upper Rear Differential Stabilizer Arm has completely rusted off causing handling problems with the vehicle. Many areas of the frame are rusted through making it difficult to jack up or raise the vehicle on a hoist. - Problem has been observed and reported by Dealer(s) and Independent Shops I have visited. - This has NOT as yet been inspected by manufacturer representatives other than dealers. - This first appeared in late 2012 when I purchased the vehicle used with approx. 75,000 miles. …
The contact owns a 2006 Toyota 4Runner. The contact stated that while driving approximately 25-35 MPH, the control arm detached. The contact was able to drive the vehicle to her residence. The vehicle was taken to an independent mechanic where the control arm was replaced. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was contacted however, no further assistance was provided. Additionally, the contact stated that while a routine inspection was being performed on the vehicle, she was informed that the frame was corroded, and the vehicle was not drivable. The failure mileage was approximately 134,000.
My car is a 2006 Toyota 4Runner. This past summer I had a tire leaking and took it to the garage for repair. The mechanic stated that the frame is rusting out in the front right, tire rod area, and saw a pinhole. Last week I took the vehicle to get a transmission oil change. That mechanic saw that there's more rust that is spreading throughout the entire frame, worse than the area found from just a few months ago. I learned online that Toyota had purposely used cheap steel for the frame and had replaced the same frame used on other trucks such as the Tacoma and Highlander but is refusing to replace the 4Runner. These rusted out frames are affecting many 4Runners. I have a 1964 Cadillac and that frame is in better condition than the 4Runner. I'm forced to pay $15,000 to replace the frame or salvage my car. …
When I went to have a tail pipe replaced, it was discovered that the frame of my car was badly rusted. Upon bringing to a mechanic, an auto body shop and a Toyota dealer, they all said the car is not safe to drive. The rest of the body is in mint condition as is the interior and mechanics. I called Toyota Corporation asking for assistance, provided them with the vin and was told they would do nothing and suggested I "junk' the car. Toyota replaced the same frames on their Tacoma models under a recall and it turns out there is no recall for this model. The same frames are used on the 4Runner as well as the Tacoma. Saftcap.com in Cranston RI holds a United States patent for replacing parts of these frames and the owner feels there should have been a recall on the 4Runners just like the Tacomas.
Vehicle failed inspection due to rust on the frame. Bought vehicle because it is supposedly ruggedly built and for the frame to rust out when the vehicle has 103k miles and not driven off-road for more than a few times since we owned it is ridiculous. Dealer quoted $11k for the frame alone, not including labor. The fact this vehicle shares the platform with the Tacoma which was recalled for frame does not make sense. Vehicle was inspected last year (Virginia requires annual safety inspections), so given the amount of rust discovered makes me doubt whether or not the Toyota dealership did a thorough job inspecting the vehicle last year. We don't drive the vehicle that much so it doesn't make sense that it would rust som significantly.
I have a 2006 Toyota 4Runner. I also have a 2005 GMC Sierra, but this 4Runner's frame is absolutely toast, while the GMC is completely fine. Toyota issued recalls on the tacoma, tundra, and the sequoia, so why not the 4Runner? My car started swaying and violently shaking on the highway. I pulled over and looked underneath, only to see the rear section of the frame had completely disconnected. This could have caused a major accident or even death if I did not catch it soon enough. This is a MASSIVE safety issue, and if people do not know what to look for with these, Toyota will be seeing a lot of wrongful death lawsuits.
Corrosion related issues not found on other makes based on personal experience with other boxed ladder frame vehicles Extreme corrosion involving disintegration of the rear trailing arm already haphazardly repaired with steel doubler Ladder frame is disintegrating from interior of frame penetrating towards the exterior facade Compromises structural integrity and safety of vehicle that is seen beyond on many 4runners beside this particular example Brake calipers sticking due to corrosion requiring replacement on multiple occasions Binding of brake components cause severe pull under highway speed braking
Since an inspection Oct 2021 the rust/corrosive on the frame has become. Dangerously close to rotting thru the entire frame! It's not driven in the winter months when snow or ice melt (salt) is on the roads to prevent situations like this. With only 75,000 miles always garage kept and maintained like it's brand new this vehicle might be able to be saved for a model in a shop class to practice welding. Something needs to be done because this ifvvjj
Frame is rusting apart Rear lower trailing arm section has already been patched by previous owner Upper trailing arm connection point to frame crossmember has perished due to rust If the other side breaks the rear axle can flex excessively causing control problems Toyota's service campaign for other trucks should not have omitted the 4Runner which shares many identical design characteristics
I was driving my 2006 Toyota 4 runner on highway when frame broke by rear tire causing me to crash into the median. I had towed too repair shop and was notified that the whole frame was rotted from rust and the vehicle is no longer drive able. What? It ran like a champ and and I never had any problems with it. Did normal maintenance life was good. The engine out lasted the frame. That is just crazy apparently the 2006 tacoma, highlander, and tundra that used same frame were covered but Toyota skipped the 4 runner. The frame completely split and was close in other area. There must be some recourse.
Suspension complaints in other 4Runner years
Frequently asked questions
How common are suspension problems on the 2006 Toyota 4Runner?
NHTSA has 65 complaints about the suspension of the 2006 Toyota 4Runner, 17% of the model year's 381 complaints. The component named most often is rear › springs › leaf spring assembly › u-bolt, leaf spring to axle (1 mentions).
Is there a recall for 2006 Toyota 4Runner suspension problems?
No. NHTSA lists no suspension recall for the 2006 Toyota 4Runner, though it has 5 recalls for other components. If the problem is widespread, a repair may still be covered by an extended warranty or a manufacturer service bulletin — ask a dealer.
At what mileage do 2006 Toyota 4Runner suspension problems start?
Half of the complaints with a recorded mileage happened before about 125,000 miles, and 13% before 25,000 miles.
Is it dangerous?
Owners linked 3 crashes, 0 fires and 1 injury to suspension problems on this model year. If you notice symptoms, have the car checked before driving further.
Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.