BMW Recall 99V-004: Electrical system – cables

Affected: 1999 BMW 540i. Filed with NHTSA on January 4, 1999, covering about 1,615 vehicles.

The problem

Vehicle description: passenger vehicles. The thickness of the main positive electrical cable (generator to starter) insulation is less than specified, making it susceptible to being abraded or cut by the clip that secures the cable to the generator.

The risk

The cable insulation can be worn away, exposing the wire. The wire could contact the clip or a short circuit could occur.

The fix

Dealers will apply a thickness of insulating tape to the cable in the area of the clip, and install a revised clip.

Recall details

NHTSA campaign99V-004 (99V004000)
ManufacturerBMW of North America, LLC
ComponentElectrical system › 12V/24V/48V battery › Cables
Report dateJanuary 4, 1999
Owners notifiedFebruary 26, 1999
Vehicles affected1,615
Initiated byManufacturer

Vehicles covered

Plus 4 other model/year combinations not covered on this site.

Owner complaints about the electrical system

Frequently asked questions

Is the recall 99V-004 repair free?

Yes. BMW dealers will fix the problem at no cost: Dealers will apply a thickness of insulating tape to the cable in the area of the clip, and install a revised clip.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 1,615 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.