Ford Recall 96V-146: Structure – frame and members

Affected: 1996 Ford F-250, 1996 Ford F-350, 1996 Ford F Super Duty. Filed with NHTSA on August 1, 1996, covering about 200 vehicles.

The problem

The crossmember frame gussets were installed with undersized threaded fasteners following a breakdown of the production rivet gun that is generally used. This gusset is the attachment point for the rear strap of the mid-ship fuel tank.

The risk

The subject fasteners can separate causing in the rear strap of the affected fuel tank to become disconnected. A loose or disconnected rear strap allows the fuel tank to possibly contact the road surface increasing the risk of a vehicle fire.

The fix

Dealers will replace the crossmember gusset fasteners with the specified alternative fasteners (bolts).

Recall details

NHTSA campaign96V-146 (96V146000)
ManufacturerFord Motor Company
ComponentStructure › Frame and members
Report dateAugust 1, 1996
Owners notifiedOctober 2, 1996
Vehicles affected200
Initiated byManufacturer

Vehicles covered

Owner complaints about the body & structure

Frequently asked questions

Is the recall 96V-146 repair free?

Yes. Ford dealers will fix the problem at no cost: Dealers will replace the crossmember gusset fasteners with the specified alternative fasteners (bolts).

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 200 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.