Volvo Recall 25V-257: Engine and engine cooling – diesel

Affected: 2022–2025 Volvo VN, 2025 Volvo VNL. Filed with NHTSA on April 17, 2025, covering about 102 vehicles.

The problem

Volvo Trucks North America (Volvo Trucks) is recalling certain 2022-2025 Volvo VN and 2025 New VN trucks. The idler gear bracket fasteners may have been improperly tightened, allowing the idler gear to detach from the engine.

The risk

A detached idler gear can damage the engine, resulting in a stall and increasing the risk of a crash or injury.

The fix

Dealers will inspect and replace the turbo compound units as necessary, free of charge. Owner notification letters were mailed April 28, 2025. Owners may contact Volvo Trucks' customer service at 1-800-528-6586. Volvo Trucks' number for this recall is RVXX2504.

Recall details

NHTSA campaign25V-257 (25V257000)
Manufacturer numberRVXX2504
ManufacturerVolvo Trucks North America
ComponentEngine and engine cooling › Engine › Diesel
Report dateApril 17, 2025
Owners notifiedApril 28, 2025
Vehicles affected102
Initiated byNHTSA investigation

Vehicles covered

Frequently asked questions

Is the recall 25V-257 repair free?

Yes. Volvo dealers will fix the problem at no cost: Dealers will inspect and replace the turbo compound units as necessary, free of charge. Owner notification letters were mailed April 28, 2025. Owners may contact Volvo Trucks' customer service at 1-800-528-6586.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 102 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.