Toyota Recall 23V-478: Electrical system – DC/DC converter

Affected: 2021–2022 Toyota RAV4 Prime. Filed with NHTSA on July 12, 2023, covering about 43,442 vehicles.

The problem

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021-2022 RAV4 Prime and 2022 Lexus NX450h+ plug-in hybrid electric (PHEV) vehicles. The electric current rectifying module contained within the DC-DC converter may have been damaged during production, which can result in an electrical short-circuit.

The risk

A short circuit can cause the DC-DC converter to overheat, increasing the risk of a vehicle fire.

The fix

Owners are advised not to charge their vehicles when the ambient air temperature is below or expected to drop below 41 degrees Fahrenheit (5 degrees Celsius). Dealers will replace the DC-DC converter, free of charge. Owner notification letters were mailed December 29, 2023. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 23TB07/23LB01.

Recall details

NHTSA campaign23V-478 (23V478000)
Manufacturer number23TB07/23LB01
ManufacturerToyota Motor Corporation
ComponentElectrical system › Propulsion system › DC/DC converter
Report dateJuly 12, 2023
Owners notifiedDecember 29, 2023
Vehicles affected43,442
Initiated byManufacturer

Vehicles covered

Plus 1 other model/year combinations not covered on this site.

Owner complaints about the electrical system

Frequently asked questions

Is the recall 23V-478 repair free?

Yes. Toyota dealers will fix the problem at no cost: Owners are advised not to charge their vehicles when the ambient air temperature is below or expected to drop below 41 degrees Fahrenheit (5 degrees Celsius). Dealers will replace the DC-DC converter, free of charge.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 43,442 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.