Toyota Recall 23V-041: Power control unit/module (hpcu)

Affected: 2021 Toyota RAV4 Prime. Filed with NHTSA on February 2, 2023, covering about 16,679 vehicles.

The problem

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021 RAV4 Prime Plug-In Hybrid vehicles. During certain cold weather driving conditions, while driving in EV Mode, the hybrid vehicle control engine control unit (HEV ECU) software may cause the hybrid system to shut down if the accelerator is rapidly pressed to further accelerate the vehicle, resulting in a stall.

The risk

An engine stall increases the risk of a crash.

The fix

Dealers will update the HEV ECU software, free of charge. Owner notification letters are expected to be mailed February 27, 2023. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 23TA01.

Recall details

NHTSA campaign23V-041 (23V041000)
Manufacturer number23TA01
ManufacturerToyota Motor Corporation
ComponentElectrical system › Propulsion system › Hybrid management › Power control unit/module (hpcu)
Report dateFebruary 2, 2023
Owners notifiedFebruary 27, 2023
Vehicles affected16,679
Initiated byManufacturer

Vehicles covered

Owner complaints about the electrical system

Frequently asked questions

Is the recall 23V-041 repair free?

Yes. Toyota dealers will fix the problem at no cost: Dealers will update the HEV ECU software, free of charge. Owner notification letters are expected to be mailed February 27, 2023. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 23TA01.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 16,679 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.