BMW Recall 16V-746: Fuel system, gasoline – fuel pump

Affected: 2011–2012 BMW 528i, 2011–2012 BMW 535i, 2011–2012 BMW 550i and 4 more. Filed with NHTSA on October 17, 2016, covering about 136,188 vehicles.

The problem

BMW of North America, LLC (BMW) is recalling certain model year 2007-2011 BMW X5 3.0si, X5 4.8i, X5 M, X5 xDrive30i, X5 xDrive35i, X5 xDrive48i and X5 xDrive50i, 2008-2011 X6 x Drive35i, X6 xDrive50i and X6 M, 2010-2011 X6 ActiveHybrid, 535i xDrive Gran Turismo, 535i Gran Turismo, 550i xDrive Gran Turismo and 550i Gran Turismo, 2011-2012 528i, 535i, 535i xDrive, 550i and 550i xDrive and 2012 535i ActiveHybrid, 640i Convertible, 650i Convertible, 650i xDrive Convertible, 650i Coupe and 650i Coupe xDrive vehicles. The affected vehicles have in-tank fuel pumps that may have insufficiently crimped wire contacts.

The risk

The loose wires may cause the connector to melt, resulting in a fuel leak. Additionally, the fuel pump may stop working, possibly causing an engine stall and increase the risk of a crash.

The fix

BMW will notify owners, and dealers will replace the fuel pump module, free of charge. The recall began February 2017. Owners may contact BMW customer service at 1-800-525-7417.

Recall details

NHTSA campaign16V-746 (16V746000)
ManufacturerBMW of North America, LLC
ComponentFuel system, gasoline › Delivery › Fuel pump
Report dateOctober 17, 2016
Owners notifiedFebruary 8, 2017
Vehicles affected136,188
Initiated byManufacturer

Vehicles covered

Plus 5 other model/year combinations not covered on this site.

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 16V-746 repair free?

Yes. BMW dealers will fix the problem at no cost: BMW will notify owners, and dealers will replace the fuel pump module, free of charge. The recall began February 2017. Owners may contact BMW customer service at 1-800-525-7417.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 136,188 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.