Mazda Recall 16V-684: Fuel system, gasoline – tank assembly

Affected: 2014–2016 Mazda Mazda3. Filed with NHTSA on September 22, 2016, covering about 17,484 vehicles.

The problem

Mazda Motors North American Operations (Mazda) is recalling certain model year 2014-2016 Mazda3 vehicles manufactured January 4, 2014, to September 18, 2015. The fuel tank of the affected vehicles may have been improperly handled during manufacturing and, as a result, the welded attachment of the Inlet Check Valve (ICV) may fail and allow fuel to leak.

The risk

A fuel leak in the presence of an ignition source increases the risk of a fire.

The fix

Mazda will notify owners, and depending on the tank lot number, dealers will inspect the ICV weld, replacing the fuel tank, as necessary, free of charge. The recall began November 1, 2016. Owners may contact Mazda customer service at 1-800-222-5500. Mazda's number for this recall is 0116I.

Recall details

NHTSA campaign16V-684 (16V684000)
Manufacturer number0116I
ManufacturerMazda Motor Corp.
ComponentFuel system, gasoline › Storage › Tank assembly
Report dateSeptember 22, 2016
Owners notifiedNovember 18, 2016
Vehicles affected17,484
Initiated byManufacturer

Vehicles covered

Owner complaints about the fuel & propulsion system

Frequently asked questions

Is the recall 16V-684 repair free?

Yes. Mazda dealers will fix the problem at no cost: Mazda will notify owners, and depending on the tank lot number, dealers will inspect the ICV weld, replacing the fuel tank, as necessary, free of charge. The recall began November 1, 2016. Owners may contact Mazda customer service at 1-800-222-5500.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 17,484 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.