Toyota Recall 16V-577: Manifold/header/muffler/tail pipe

Affected: 2010–2015 Toyota 4Runner. Filed with NHTSA on August 3, 2016, covering about 425 vehicles.

The problem

Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2015 Toyota 4Runner vehicles manufactured September 3, 2009, to December 1, 2014. The affected vehicles may be equipped with accessory exhaust tips installed by SET or SET dealers that may contact people and possibly burn them while they are standing behind the vehicle.

The risk

Contact with an exhaust tip may result in personal injury.

The fix

SET will notify owners, and dealers will install a re-designed exhaust tip that is smaller in diameter and is more recessed behind the bumper, free of charge. The recall began September 15, 2016. Owners may contact SET customer service at 1-866-405-4226. SET's number for this recall is SET16D.

Recall details

NHTSA campaign16V-577 (16V577000)
Manufacturer numberSET16D
ManufacturerToyota Motor Corporation
ComponentEngine and engine cooling › Exhaust system › Manifold/header/muffler/tail pipe
Report dateAugust 3, 2016
Owners notifiedSeptember 15, 2016
Vehicles affected425
Initiated byManufacturer

Vehicles covered

Owner complaints about the engine & cooling

Frequently asked questions

Is the recall 16V-577 repair free?

Yes. Toyota dealers will fix the problem at no cost: SET will notify owners, and dealers will install a re-designed exhaust tip that is smaller in diameter and is more recessed behind the bumper, free of charge. The recall began September 15, 2016. Owners may contact SET customer service at 1-866-405-4226.

How do I know if my car is included?

Not every vehicle of the listed model years is affected — the recall covers 425 vehicles built in a certain window. Check your 17-character VIN with our VIN recall check or at nhtsa.gov/recalls.

Source: U.S. National Highway Traffic Safety Administration (NHTSA) — owner complaints through October 20, 2026, recalls and defect investigations; fuel economy from the EPA. Complaints are unverified reports and are not proof of a defect. How we rate model years.